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2004 Chrysler Pacifica CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chrysler Pacifica car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Pacifica automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
General Service Domestic Vehicles -> 2003-04 -> Pressure Gauge Indication
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
Due to the different types of models and systems, typical pressure gauge indications should be used as a guide only. Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested. When indi...
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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
Disc Brakes -> Brake Pad Service -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Front -> Full Size Pickup -> Grand Cherokee, Liberty & Wrangler -> Inspection -> Installation -> Pacifica -> PT Cruiser -> Rear -> Removal -> Sprinter
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
Caravan, Town & Country & Voyager
Front
Removal
- Raise and support vehicle.
- Remove front wheel and tire assemblies.
- Remove two caliper-to-knuckle attaching bolts, then remove caliper by sliding away from adapter and lifting off rotor, Fig. . Support caliper firmly to prevent weight of caliper from damaging flexible hose.
- Remove outboard pad by prying pad retaining clip over raised area of caliper, then sliding pad down and off of caliper.
- Pull inboard pad away from caliper piston, until springs release from piston.
Installation
- Inspect piston seal for leaks and for ruptures in piston du...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Pacifica
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
- Disconnect negative term...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
Propeller shaft removal is a two-man operation. Never allow propeller shaft to hang from the center bearing, or while only connected to power transfer unit (PTU) or rear driveline module flanges. A helper is required. If a propshaft section is hung unsupported, damage may occur to the joint, boot, and/or center bearing from over-angulation. This may result in driveline vibrations.
- Raise vehicle on hoist.
- Remove hanger at rear muffler.
- Remove exhaust system center hanger brackets and support exhaust system with screw jack.
- Make sure transaxle is in neutral (N) . Using chalk, mark...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
Diagnosis & Testing -> Initialization Fault, Pressure Alert Or Transmit Failure -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Messages -> Sensor Fault Or Low Battery -> Test Procedure -> Tire Pressure Sensor Check -> TPMS Diagnosis -> Vehicles Built After 7/28/03 -> Vehicles Built Before 7/10/03
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
Depending on the vehicle build date, the TPMS (Tire Pressure Monitoring System) may be controlled by CMTC (Compass Mini Trip Computer) or the Sentry Remote Entry Module. Early build vehicles use a system that is controlled through the Compass Mini Trip Computer. Late build vehicles use a system that is controlled by the Sentry Remote Entry Module. To identify which type system the vehicle is equipped with use a suitably programmed scan tool accessing the SKREEM (Sentry Remote Entry Module) to determine if it has TPMS capabilities. If the Sentry Remote Entry Module does not h...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
Starter, Replace
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
- Remove battery ground cable.
- Remove screws attaching radiator closure to upper grille, then the panel from vehicle.
- Remove push pin fasteners attaching cooling upper seal to radiator crossmember.
- Remove screws attaching hood latch to radiator crossmember, then disconnect remote hood latch release cable clip.
- Remove radiator top attaching bolts to radiator crossmember.
- Remove bolts sides of radiator crossmember, then crossmember from vehicle.
- Remove radiator fan module, then the wiring harness clip from front mount.
- Remove coolant line clamp bolt, then the upper nut from front mount.
- Re...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.
On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.
- The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
- Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
- Remove the cabin air filter acc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
Chrysler LLC Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2004 Pacifica -> Relearn -> Reset -> Vehicles Built After 7/28/03 -> Vehicles Built Before 7/10/03
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
Reset
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will turn Off. The vehicle may need to be driven at a speed above 15 mph for up to 10 minutes for the TPMS to receive this information. If the lamp remains On, a problem in the low tire warning system is present and the low tire warning system must be diagnosed and serviced to reset the warning lamp.
Relearn
...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
- Recover A/C refrigerant.
- Open hood, then remove headlamp retaining screws.
- Pull headlamps forward unsnapping it from retaining clips.
- Disconnect electrical connector and remove headlamps.
- Raise and support vehicle, then remove fascia air dam to radiator closure panel.
- Remove front fascia to splash shield screws, then fascia to front fenders retaining screws.
- Disconnect fog lamps electrical connectors, then lower vehicle.
- Remove push pins attaching upper appearance panel to upper crossmember.
- Remove push pins attaching upper grille support to headlamp mounting panel at each side of gri...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery ground cable from battery.
- Raise vehicle on h...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chrysler Pacifica AUTOMOBILES
Component location diagrams for most 2004 Chrysler Pacifica cars and light trucks sold in the U.S. from 1990+.
 Sensors Diagram for 2004 Chrysler Pacifica 3.5 V6 GASComponents on diagram: |
 Traction Control Switch Diagram for 2004 Chrysler Pacifica 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Chrysler Pacifica AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chrysler Pacifica cars and light trucks sold in the U.S.
 2004 Chrysler Pacifica 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Chrysler Pacifica 3.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chrysler Pacifica AUTOMOBILES
OEM TSB listings for most 2004 Chrysler Pacifica cars and light trucks sold in the U.S. from 1985+.
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Document: Hard To Fill Or Fuel Nozzle Shuts Off Repeatedly Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS Auto Systems: |
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Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chrysler Pacifica AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chrysler Pacifica cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chrysler Pacifica cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chrysler Pacifica cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chrysler Pacifica cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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