2004 Chrysler Pacifica Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Anti-Lock Brakes -> Pacifica -> Precautions -> General Service Precautions
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...

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BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine off, pump brake pedal five times to deplete vacuum in brake booster.
  • Siphon fluid from brake reservoir.
  • On Wrangler models, remove evaporative canister.
  • On PT Cruiser models, remove air cleaner housing, then disconnect power distribution center and position aside.
  • On all models, disconnect low fluid switch electrical connector.
  • Remove brake lines from master cylinder.
  • Remove master cylinder mounting nuts.
  • On Durango models with ESP, remove inner fender well, then remove integrated power module (IPM) fasteners and ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chrysler Pacifica BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

CLICK HERE TO GET FULL ACCESS TO 2004 Chrysler Pacifica BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chrysler Pacifica AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chrysler Pacifica cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2004 Chrysler Pacifica 3.5 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager

The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.

The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.

Caravan, Town & Country...

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