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2003 Chevrolet Silverado 2500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Chevrolet Silverado 2500 HD car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Silverado 2500 HD automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2003 Chevrolet Silverado 2500 HD vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Component Replacement & Adjustment -> Sierra & Silverado -> Radiator, Replace
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

  • Drain cooling system into suitable container.
  • Disconnect clamps, then remove radiator. inlet and outlet hoses
  • Remove hub nut and fan using fan clutch remover and installer tool No. J-46406 and fan clutch wrench tool No. J-41240-5A, or equivalents, in counterclockwise rotation.
  • Remove engine oil cooler hose clip from lower fan shroud.
  • Remove lower fan shroud by lifting to disconnect radiator clips.
  • Disconnect clamp and remove radiator vent inlet hose.
  • Pull transmission oil cooler line plastic cap back from quick connect fitting and down along co...

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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Tightening Specifications
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS

Front

Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include the propeller shafts, wheel drive shafts, pinion flanges and output shafts

Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.

  • Raise and support vehicle.
  • Remove transfer case shield, if equipped.
  • If equipped with double clamp style boot, remove clamp at transfer case by prying up ex...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Starter, Replace
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle, then remove righthand front tire and wheel assembly.
  • Remove righthand front fender wheelhouse inner panel.
  • Remove starter motor battery positive cable, then solenoid wires.
  • Remove star...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition radiator outlet hose clamp at radiator.
  • Remove surge tank hose from surge tank.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump.
  • Remove radiator outlet hose from water pump and from veh...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

  • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
  • Route belt over pulleys excep...

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COMPONENT LOCATION DIAGRAMS FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Component location diagrams for most 2003 Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. from 1990+.

HVAC Control Module Diagram for 2003 Chevrolet Silverado 2500 HD  6.0 V8 GASHVAC Control Module Diagram for 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

Components on diagram:
  • Instrument Panel
  • Speaker LF Door Diagram for 2003 Chevrolet Silverado 2500 HD  6.6 V8 DIESELSpeaker LF Door Diagram for 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

    Components on diagram:
  • Speaker Connector
  • Door
  • CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

    OEM drawn wiring diagrams for most 2003 Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S.

    2003 Chevrolet Silverado 2500 HD  8.1 V8 GAS Wiring Diagram2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS Wiring Diagram

    Components on diagram:
  • Driver Door Module
  • Horizontal Motor
  • Outside Rearview Mirror -Driver
  • 2003 Chevrolet Silverado 2500 HD  8.1 V8 GAS Wiring Diagram2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS Wiring Diagram

    Components on diagram:
  • Starter Solenoid
  • Battery
  • Starter Relay
  • Starter
  • Clutch Start Switch
  • CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

    OEM TSB listings for most 2003 Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. from 1985+.

    Document: 6.6L LB7, LLY Duramax Diesel Engine Cylinder Head Gasket Missing Thickness Grade Markings-Inspect Block for Stampings
    Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

    Auto Systems:
  • Diesel Engines
  • Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2007 Chevrolet Silverado 2500 HD Mirror, Passenger Side2007 Chevrolet Silverado 2500 HD Mirror, Passenger Side.

    Source: Auto Body Parts Store

    $29.83

    Click here to view more details about 2008 Chevrolet Silverado 2500 HD Third Brake Light2008 Chevrolet Silverado 2500 HD Third Brake Light, With cargo light and clear lens; Without red caps; FMVSS-108, DOT and SAE approved; A high quality, direct fit OE replacement third brake light..

    Source: Auto Body Parts Store

    $298.35

    Click here to view more details1977 Chevrolet Chevelle Box OF 25 Plastic Christmas Tree Type Firewall Insulation Retainers, Box OF 25 Plastic Christmas Tree Type Firewall Insulation Retainers, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $5.50

    Click here to view more details about 1993 Chevrolet Camaro Z28 V8, 5.7 L, 350 CID Rebuilt Engine1993 Chevrolet Camaro Z28 V8, 5.7 L, 350 CID Rebuilt Engine, 2-bolt main, LT-1, aluminum heads, roller cam, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,821.00

    Click here to view more details2002 Chevrolet Silverado 2500 HD Used Hub Bearing , Passenger Side, Front; 4x2, Very Good.

    Source: Used Auto Parts Store

    $130.00

    Click here to view more details2008 Chevrolet Silverado 2500 HD Used Flywheel, Very Good.

    Source: Used Auto Parts Store

    $66.00
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