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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Chevrolet Silverado 2500 HD car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2003 Chevrolet Silverado 2500 HD automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2003 Chevrolet Silverado 2500 HD

  • 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:1
  • 2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

Removal

  • Siphon 2/3 of brake fluid from master cylinder reservoir serving front disc brakes.
  • Raise and support vehicle, then remove wheel and tire assemblies.
  • Bottom caliper piston in bore by inserting suitable screwdriver between inboard shoe and piston, then pry piston back into bore or by using suitable large C-clamp,. Fig. .
  • Remove support key retaining screw.
  • Drive caliper support key and spring from steering knuckle with suitable drift and hammer,. Fig. .
  • Lift caliper from anchor plate and off rotor,. Fig. . Hang caliper from coil spring with wire. Do not allow caliper to hang fr...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS

2WD Models

  • Raise and support vehicle.
  • Remove tire and wheel.
  • Remove caliper as outlined in. "Caliper Service."
  • Remove axle cap bolts from hub/rotor, then axle shaft.
  • Remove axle outer locknut, washer and adjuster nut.
  • Remove hub/rotor from spindle,. Fig. . Do not damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Inspect and replace components and apply high-temperature wheel bearing grease where required.
    • Torque inner wheel bearing adjusting nut to 50 ft. lbs., to seat bearings.
    • Back off adjusting nut to. torque if 35 ft. lbs., while rotating hub...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft,. Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge,. Fig. , ensure D shaped hol...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

Delco Master Cylinder

When performing the following procedures, refer to. Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Astro, Bravada, S & T Series & Safari -> Automatic Apply Parking Brakes -> Aztek, Montana, Rendezvous, Silhouette, Trans Sport, Vue & Venture -> C & K Series -> Control Rod -> Express, Savana & P Series -> Lever Type -> Manual Parking Brake -> Optional Method -> Pedal Type -> Propeller Shaft Type -> Service Brake -> Standard Method -> Tracker
Vehicle: 2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS

Service Brake

These brakes have self-adjusting shoe mechanisms that ensure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the vehicle comes to an uphill stop.

Although the brakes are self-adjusting, an initial adjustment is required after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Aztek & Rendezvous -> C & K Series -> Express & Savana -> Montana, Silhouette, Trans Sport & Venture -> S & T Series -> Vue
Vehicle: 2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS

Aztek & Rendezvous

  • Remove coolant reservoir, then relieve fuel system pressure as outlined under. "Precautions."
  • Remove cruise control cable from module, then disconnect electrical connector from cruise control module.
  • Remove cruise control module from bracket, then the front end sheet metal diagonal brace.
  • Remove PCM cover from air cleaner housing, then the PCM and set aside.
  • Remove air cleaner intake duct, then bolts from air cleaner assembly and housing.
  • Remove fuel lines from pipes and vapor line, then disconnect fluid level sensor switch from brake master cylinder.
  • Disc...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2006 Chevrolet Silverado 2500 HD Grille Assembly2006 Chevrolet Silverado 2500 HD Grille Assembly, With emblem provision and mesh grille insert; Ensures precise and perfect fit for a reliable and efficient performance; Adds unique and distinctive styling that gives your vehicle a custom look..

Source: Auto Body Parts Store

$132.11

Click here to view more details about 2004 Chevrolet Silverado 2500 HD Turn Signal Light, Driver Side2004 Chevrolet Silverado 2500 HD Turn Signal Light, Driver Side.

Source: Auto Body Parts Store

$8.71

Click here to view more details2011 Chevrolet Impala Door Mirror Glass Perf Passenger Side, Passenger Side Mirror Glass; 7-3/8IN; Convex, , .

Source: Wheels / Rims, Mirrors & Lights Store

$18.45

Click here to view more details2003 Chevrolet Monte Carlo LS V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,754.00

Click here to view more details2007 Chevrolet Silverado 2500 HD Used Rear Axle Assembly, 6.0, AUTO, 4X4 10.5 RING GEAR, 4.10 RATIO (OPT GT5), Very Good.

Source: Used Auto Parts Store

$1,236.00

Click here to view more details2006 Chevrolet Silverado 2500 HD Used Air Flow Meter/Sensor, DIESEL, Very Good.

Source: Used Auto Parts Store

$127.00
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