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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Chevrolet Silverado 2500 HD car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2003 Chevrolet Silverado 2500 HD automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2003 Chevrolet Silverado 2500 HD

  • 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:1
  • 2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Booster Bleed -> Cleaning & Inspection -> Disassemble
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

Disassemble

  • Place accumulator compressor tool No. J-26889, or equivalent, around end of accumulator.
  • Install nut onto stud as in. Fig. , then depress accumulator with a C-clamp.
  • Remove retainer by using a punch.
  • Release C-clamp and remove accumulator compressor tool.
  • Remove accumulator, O-ring, retainer, plug and spring,. Fig. .
  • Remove retainer, output pushrod, baffle, piston return spring and retainer.
  • Cut off eyelet of pedal rod, then remove boot.
  • Remove nut, bracket and bolts, then separate cover from housing.
  • Remove piston assembly and seals.
  • Remove spool valve, then the accu...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 2003 Chevrolet Silverado 2500 HD 8.1 V8 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid.. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in the bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

Removal

  • Siphon 2/3 of brake fluid from master cylinder reservoir serving front disc brakes.
  • Raise and support vehicle, then remove wheel and tire assemblies.
  • Bottom caliper piston in bore by inserting suitable screwdriver between inboard shoe and piston, then pry piston back into bore or by using suitable large C-clamp,. Fig. .
  • Remove support key retaining screw.
  • Drive caliper support key and spring from steering knuckle with suitable drift and hammer,. Fig. .
  • Lift caliper from anchor plate and off rotor,. Fig. . Hang caliper from coil spring with wire. Do not allow caliper to hang fr...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Drum Brakes -> Precautions
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure.. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessiv...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2007 Chevrolet Silverado 2500 HD Grille Assembly2007 Chevrolet Silverado 2500 HD Grille Assembly, With emblem provision and mesh grille insert; Ensures precise and perfect fit for a reliable and efficient performance; Adds unique and distinctive styling that gives your vehicle a custom look; With 1-year, unlimited-mileage Bolton Premiere warranty..

Source: Auto Body Parts Store

$390.84

Click here to view more details about 2007 Chevrolet Silverado 2500 HD Antenna2007 Chevrolet Silverado 2500 HD Antenna, 1-section mast; 470 mm extension; Stick-on; A high quality universal imitation antenna; May require modification or other adjustment to your vehicle upon installation..

Source: Auto Body Parts Store

$5.01

Click here to view more details2010 Chevrolet Malibu 16" Wheel Cover, Aftermarket Wheel Covers; 16 Inch; Silver Finish; ABS; 5 Spoke; Lug Cover Screw On Retention, , .

Source: Wheels / Rims, Mirrors & Lights Store

$85.50

Click here to view more details2003 Chevrolet Monte Carlo LS V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,754.00

Click here to view more details2003 Chevrolet Silverado 2500 HD Used Hood, Gray, LS 2R1, Very Good.

Source: Used Auto Parts Store

$363.00

Click here to view more details2006 Chevrolet Silverado 2500 HD Used Air Flow Meter/Sensor, 6.0, AUTO, 4X4, Very Good.

Source: Used Auto Parts Store

$69.00
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