1996 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Chevrolet Cavalier

  • 1996 Chevrolet Cavalier 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1996 Chevrolet Cavalier Z24 2.4 L4 GAS, CID:146, Fuel Injection, Aspiration:146, Engine VIN:, Desg:T
  • 1996 Chevrolet Cavalier LS 2.2 L4 GAS, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:4
  • 1996 Chevrolet Cavalier LS 2.4 L4 GAS, CID:146, Fuel Injection, Aspiration:146, Engine VIN:, Desg:T

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Anti-lock Brakes -> Achieva, Beretta, Camaro, Cavalier, Century, Corsica, Ciera SL, Cutlass Ciera, Cutlass Cruiser, Cutlass Supreme, Firebird, Grand Am, Grand Prix, Lumina, Metro, Monte Carlo, Prizm, Regal, Skylark, Sunbird & Sunfire (A, F, J, L, M, N, S & W Cars) -> Diagnosis & Testing -> 1995 Achieva, Grand Am & Skylark -> 1995 Beretta & Corsica -> 1995 Sunfire & Cavalier -> 1995-96 Century, Cutlass Ciera, Ciera SL & Cutlass Cruiser, 1995 Camaro, Firebird & Cutlass Supreme, Grand Prix, Lumina, Monte Carlo & Regal -> 1996 Achieva, Grand Am & Skylark -> 1996 Beretta & Corsica -> 1996 Camaro & Firebird -> 1996 Cavalier & Sunfire -> 1996 Cutlass Supreme, Grand Prix, Lumina, Monte Carlo & Regal -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Face View -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Ignition Cycle Default -> Metro & Prizm -> Tech 1 Scan Tool -> Wiring Diagrams
Vehicle: 1996 Chevrolet Cavalier Z24 2.4 L4 GAS

Accessing Diagnostic Trouble Codes

This system contains sophisticated on-board diagnostics that can be accessed with a bi-directional scan tool. To properly diagnose the anti-lock brake system, a GM TECH 1 bi-directional scan tool or suitable equivalent is necessary. The scan tool can be used to identify system faults as specifically as possible, including whether or not the fault is intermittent. The scan tool can also be used to monitor the input and output signals of the ABS Module, manually control system components and perform automated functional tests. Using the scan t...

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CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Drum Brakes -> Types 1, 2 & 3 -> Precautions
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.

  • Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
  • Wear a suitable respirator approved for asbestos dust use during all repair proced...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 1994 -> 1995-96 -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Assemble -> BCIA Single Diaphragm Type -> BCIA Tandem Diaphragm Type -> Disassemble -> Overhaul -> Toyota/GM Single Diaphragm Type
Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS

AC-Delco Tandem Diaphragm Type
1994
Disassemble
  • Remove pedal pushrod boot, silencer, check valve, vacuum switch and grommets, as equipped, then the front housing seal.
  • Scribe matching marks between front and rear housing sections, then mount booster assembly in suitable holding fixture with rear housing facing up.
  • Apply pressure to housing with holding fixture forcing screw and rotate rear housing counterclockwise to unlock housing halves.
  • Slowly release spring tension, then remove booster assembly from holding fixture. Do not allow spring tension to release suddenly, as dama...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

Brake Pedal
Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • If distance is not 5.79-6.18 inches, adjust pedal height as follows:
    • Remove left lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to gain clearance for pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as needed to obtain specified pedal height, then tighten locknut.
    • Adjust position of brake light switch so that plunger lightly contacts pedal stopper and brake lamps are off when pedal is release...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing
Vehicle: 1996 Chevrolet Cavalier LS 2.4 L4 GAS

Refer to...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet Cavalier cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Hydraulic System Flush -> Manual -> Pressure
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Check fluid level often during bleeding procedure; do not let reservoir fall below half full.
  • If necessary, bleed master cylinder as follows:
    • Disconnect master cylinder forward brake line connection until fluid flows from reservoir. Reconnect ...

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