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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Mercury Sable car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1994 Mercury Sable automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 1994 Mercury Sable

  • 1994 Mercury Sable 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:U
  • 1994 Mercury Sable 3.8 V6 GAS, CID:232, Fuel Injection, Aspiration:232, Engine VIN:, Desg:4

A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Mercury Sable cars and light trucks from 1990+

Compressor Service -> SHAFT SEAL, REPLACE -> CAPRI COMPRESSOR -> FS-10 & FX-15 -> Installation -> PANASONIC -> PROBE COMPRESSOR -> Removal -> SD-709
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

CAPRI COMPRESSOR

Except for manifold hose O-rings and front shaft seal this compressor is not serviceable and must be replaced as an assembly.

  • Remove pressure plate, pulley and field coil.
  • Remove felt seal, then the snap ring.
  • Remove key from shaft using shaft key remover tool No. T81P-19623-NH, or equivalent, Fig. .
  • Remove thrust plate using compressor shaft seal seat remover tool No. T87P-19623-BR, or equivalent. Insert tool into seal bore and against seal thrust plate, then push holder ring downward and pull up on T-handle.
  • Remove...

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A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Mercury Sable cars and light trucks from 1990+

General Service Domestic Vehicles -> 1994-95 -> Charging System -> Acclaim, LeBaron, Mini-Van, Spirit, Shadow & Sundance -> Avenger, Colt, Laser, Sebring, Stealth, Summit & Talon -> Cherokee, Dakota, Full-Size Pickup, Full-Size Van, Grand Cherokee & Wrangler -> Chrysler Corp. -> Cirrus, Concord, Intrepid, LHS, New Yorker, Stratus & Vision -> Ford Motor Co. -> General Motors
Vehicle: 1994 Mercury Sable 3.0 V6 GAS

Chrysler Corp.
Cirrus, Concord, Intrepid, LHS, New Yorker, Stratus & Vision
  • Connect suitable pressure gauge or reclaim/recycle equipment to discharge side of compressor, then attach clamp on thermocouple part No. P.S.E. 66-324-0014 or 80PK-1A or equivalent to liquid line as shown in Fig. . It must be attached as close to condenser as possible to read liquid line temperature.
  • With transaxle in park and engine idling at 700 RPM, set air conditioning controls as follows:
    • A/C control set to outside air.
    • Set panel mode to full cool.
    • ...

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A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Mercury Sable cars and light trucks from 1990+

General Service Domestic Vehicles -> 1994-95 -> System Inspection -> COMPRESSOR -> CONDENSER -> EVAPORATOR -> RECEIVER/DRIER -> REFRIGERANT LINE RESTRICTIONS -> THERMOSTATIC EXPANSION VALVE
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

  • Refrigerant systems must have an adequate, but not excessive charge.
  • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
  • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the refrigera...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Sable A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Mercury Sable cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> COMPONENT TESTING & DIAGNOSIS -> 1.8L/4-112 Engine -> 1.9L/4-116 Engine -> 1995 -> A/C BLOWER MOTOR CURRENT DRAW TEST -> A/C CONDENSER COOLING FAN -> A/C RELAY -> AEROSTAR -> Aerostar & Villager -> Aerostar, Explorer & Ranger -> Aspire, Escort, Probe & Tracer -> Aspire, Probe & Villager -> AUXILIARY HEATER CORE PRESSURE TEST -> BLOWER MOTOR -> BLOWER MOTOR CIRCUIT TEST -> BLOWER MOTOR RELAY -> BLOWER MOTOR SWITCH -> Bronco, E-Series & F-Series -> COUGAR, CROWN VICTORIA, GRAND MARQUIS, SABLE, TAURUS, TEMPO, THUNDERBIRD AND TOPAZ -> ESCORT & TRACER -> FUNCTION SELECTOR SWITCH -> HEATER BLOWER MOTOR -> HEATER BLOWER RESISTOR -> HEATER CORE PRESSURE TEST -> PROBE -> REAR CONTROL SWITCH AT FRONT CLIMATE CONTROL ASSEMBLY -> REAR CONTROL SWITCH AT REAR CLIMATE CONTROL ASSEMBLY -> Villager -> Villager & Windstar -> Windstar
Vehicle: 1994 Mercury Sable 3.0 V6 GAS

A/C BLOWER MOTOR CURRENT DRAW TEST

COUGAR, CROWN VICTORIA, GRAND MARQUIS, SABLE, TAURUS, TEMPO, THUNDERBIRD AND TOPAZ

On electrical circuits, continuity must exist from the source of power battery positive voltage (+) to the unit where the power is used and back-up to the source of power battery ground (-) terminal. A check at each connection in a circuit, starting at the battery will locate an open circuit or will show the circuit is complete.

A suitable multimeter or self-powered test lamp connected at any two points of a circuit, with the p...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Sable A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Mercury Sable cars and light trucks from 1990+

Component Replacement & Adjustment -> Passenger Cars -> TECHNICAL SERVICE BULLETINS -> CONDENSATION LEAKS INTO PASSENGER COMPARTMENT THROUGH FLOOR DUCTS -> Cougar & Thunderbird
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

CONDENSATION LEAKS INTO PASSENGER COMPARTMENT THROUGH FLOOR DUCTS

Cougar & Thunderbird

On these models, condensation in the A/C system may be condensed further into sizeable water droplets and then forced into the passenger compartment by a build-up of localized high-velocity air in the evaporator case.

To correct this condition, a baffle must be installed in the evaporator case to prevent the build-up of the high velocity air. To install baffle into evaporator case, proceed as follows:

  • Using aluminum plate stock about 1/16 of an inc...

CLICK HERE TO GET FULL ACCESS TO 1994 Mercury Sable A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Sable AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1994 Mercury Sable cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1994 Mercury Sable 3.8 V6 GAS

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2004 Mercury Sable Bumper Cover, Front2004 Mercury Sable Bumper Cover, Front.

Source: Auto Body Parts Store

$176.20

Click here to view more details about 2005 Mercury Sable Headlight, Driver Side2005 Mercury Sable Headlight, Driver Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$89.20

Click here to view more details1999 Mercury Sable Aftermarket Wheel Covers, AFTERMARKET WHEEL COVERS, 15 INCH, SILVER ABS 5 SLOTTED SPOKE, SPRING STEEL CLIP APPLICATION, , .

Source: Wheels / Rims, Mirrors & Lights Store

$26.50

Click here to view more details2000 Mercury Sable V6, 3 L, 182 CID Rebuilt Engine, V-6 FWD OHV, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,585.00

Click here to view more details2008 Mercury Sable Used Exhaust Manifold, (3.5L), L., Very Good.

Source: Used Auto Parts Store

$130.00

Click here to view more details1991 Mercury Sable Used Air Flow Meter/Sensor, 3.0, MANUAL, 4X2 6-183 (3.0L), Very Good.

Source: Used Auto Parts Store

$69.00
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