Pontiac Aztek REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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2001

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac Aztek car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Aztek automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Pontiac Aztek vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Expansion Tube (Orifice), Replace -> Astro & Safari -> Bravada, C, K, S & T Series -> G Series
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

Astro & Safari
  • Remove air cleaner.
  • Recover refrigerant as outlined under .
  • Remove evaporator tube from evaporator.
  • Remove O-ring seal.
  • Use orifice tube removal tool No. J 26549-E, or equivalent, to remove orifice tube.
  • If you have difficulty removing a restricted or plugged expansion (orifice) tube, use following procedure:
    • Remove as much of any impacted residue as possible.
    • If system has a pressure switch near expansion (orifice) tube location, it should be removed prior to heating pipe to avoid damage t...

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BRAKE SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Astro, Bravada, S & T Series & Safari -> Automatic Apply Parking Brakes -> Aztek, Montana, Silhouette, Trans Sport & Venture -> C & K Series -> Control Rod -> G & P Series -> Lever Type -> Manual Parking Brake -> Optional Method -> Pedal Type -> Propeller Shaft Type -> Service Brake -> Standard Method -> Tracker
Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS

Service Brake

These brakes have self-adjusting shoe mechanisms that ensure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the car comes to an uphill stop.

Although the brakes are self-adjusting, an initial adjustment is necessary after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

Front

Prevent the seals (boots) from contacting the other components in order to prevent damage to the seals (boots).

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove engine splash shield.
  • Remove stabilizer shaft link.
  • Disconnect electrical connector from wheel speed sensor.
  • Remove front wheel drive shaft nut and ramped 2-piece washer. Insert a drift or a flat-bladed tool through caliper and into brake rotor to prevent rotor from turning. Discard wheel drive shaft nut. Note relationship between halves of 2-piece ramped washer. The ramped sides must face each oth...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Definitions
Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Scan Tool Definitions

Refer to Fig. for wiring diagram.

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

Intermittent & Poor Connections

Intermittents

Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

  • Wiring broken inside insulation.
  • Poor connection between male and female terminal at connector.
  • Poor...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove air baffle bolts, then air baffle.
  • Remove starter motor B+ terminal nut and electrical leads.
  • Remove starter motor S-terminal nut and electrical lead.
  • Remove torque converter cover.
  • Remove starter motor moun...

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MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump housing.
  • Remove radiator outlet hose from water pump housing and from vehicle.
  • Reverse procedure to install.

...

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SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Pontiac Aztek AUTOMOBILES

Component location diagrams for most Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

Passenger Compartment, RR Diagram for 2004 Pontiac Aztek  3.4 V6 GASPassenger Compartment, RR Diagram for 2004 Pontiac Aztek 3.4 V6 GAS

Components on diagram:
  • Body Harness
  • Ground G-402
  • Body Harness Diagram for 2005 Pontiac Aztek  3.4 V6 GASBody Harness Diagram for 2005 Pontiac Aztek 3.4 V6 GAS

    Components on diagram:
  • Inflatable Restraint Sensing And Diagnostic Module
  • Connector C-200
  • Connector C-203
  • Connector C-301
  • Connector C-302
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Pontiac Aztek AUTOMOBILES

    OEM drawn wiring diagrams for most Pontiac Aztek cars and light trucks sold in the U.S.

    2003 Pontiac Aztek  3.4 V6 GAS Wiring Diagram2003 Pontiac Aztek 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Radio
  • Body Control Module
  • Ignition Key Alarm Switch
  • 2001 Pontiac Aztek GT 3.4 V6 GAS Wiring Diagram2001 Pontiac Aztek GT 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Body Control Module
  • Message Center
  • Remote Control Door Lock Receiver
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Pontiac Aztek AUTOMOBILES

    OEM TSB listings for most Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.

    Document: PERFORMANCE CHARACTERISTICS OF VEHICLES WITH ACCESSORY WHEEL/TIRE ASSEMBLIES INSTALLED AS "UPSIZED" TO ORIGINAL EQUIPMENT- REVISED
    Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: ENGINE OIL LEAK AT CRANKSHAFT REAR MAIN OIL SEAL
    Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Gasoline Engines
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Pontiac Aztek AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2005 Pontiac Aztek Oil Pressure Switch, Blade type; 4-prong male terminal; Screw-in mounting; A high quality, direct fit OE replacement oil pressure switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $7.04

    Click here to view more details2001 Pontiac Aztek Neutral Safety Switch, Post type; 4-prong and 7-prong male terminals; A high quality, direct fit OE replacement neutral safety switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $41.95

    Click here to view more details2002 Pontiac Aztek 16" x 6.5" Alloy Wheel Take Off, Alloy Wheel Take Off; 16 X 6.5; 52MM Offset; 3 Spokes; 5 Lug; 115MM BP; Used; Sparkle Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $185.50

    Click here to view more details2003 Pontiac Aztek V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2005 Pontiac Aztek Used Parking Lamp, Driver Side, Fog/Driving; (bumper mtd), Very Good.

    Source: Used Auto Parts Store

    $76.00

    Click here to view more details2001 Pontiac Aztek Used Parking Lamp, Passenger Side, R, Fog/Driving; (bumper mtd), Very Good.

    Source: Used Auto Parts Store

    $76.00
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