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Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac Aztek car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Aztek automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Pontiac Aztek vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+

    General Service Domestic Vehicles -> 2003-04 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    DaimlerChrysler Corp.

    Sebring & Stratus Coupe

    Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.

    • Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
    • Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

    Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Booster Bleed -> Cleaning & Inspection -> Disassemble
    Vehicle: 2001 Pontiac Aztek 3.4 V6 GAS

    Disassemble

    • Place accumulator compressor tool No. J-26889, or equivalent, around end of accumulator.
    • Install nut onto stud as shown in Fig. , then depress the accumulator with a C-clamp.
    • Remove retainer by using a punch.
    • Release C-clamp and remove accumulator compressor tool.
    • Remove accumulator, O-ring, retainer, plug and spring, Fig. .
    • Remove retainer, output pushrod, baffle, piston return spring and retainer.
    • Using a suitable saw, cut off eyelet of pedal rod, then remove the boot.
    • Remove nut, bracket and bolts, then separate cover from housing.
    • Remove piston assembly and seal...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
    Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

    Returnless Fuel System

    On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

    On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

    DRIVESHAFT, Replace
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    • Raise and support vehicle.
    • Reference mark propeller shaft at transfer case flange.
    • Remove propeller shaft-to-transfer case flange bolts.
    • Reference mark propeller shaft at torque tube flange.
    • Remove propeller shaft-to-torque tube flange bolts.
    • Push propeller shaft tow...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Definitions
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Scan Tool Definitions

    Refer to Fig. for wiring diagram.

    Clearing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wiring broken inside insulation.
    • Poor connection between male and female terminal at connector.
    • Poor...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove lower radiator air deflector.
    • Disconnect starter electrical connectors.
    • Remove torque converter inspection cover.
    • Remove starter motor from...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS

    • Remove air cleaner and duct assembly.
    • Drain coolant into suitable container.
    • Recover A/C refrigerant.
    • Loosen engine mount strut to engine mount strut bracket bolts.
    • Loosen engine mount strut bracket brace bolts from upper radiator support bracket.
    • Remove mounting bolts on radiator upper support and position engine mount strut and bracket to rear.
    • Remove underhood electrical center and position aside.
    • Disconnect battery positive cable and remove battery hold-down retainer.
    • Remove battery from engine compartment.
    • Disconnect cooling fan harness ele...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Pontiac Aztek AUTOMOBILES

    Component location diagrams for most Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

    Behind I/P Compartment Diagram for 2005 Pontiac Aztek  3.4 V6 GASBehind I/P Compartment Diagram for 2005 Pontiac Aztek 3.4 V6 GAS

    Components on diagram:
  • Digital Radio Receiver
  • ower Front of Engine Diagram for 2005 Pontiac Aztek  3.4 V6 GASower Front of Engine Diagram for 2005 Pontiac Aztek 3.4 V6 GAS

    Components on diagram:
  • Fusible Link
  • A/C Compressor Clutch Diode
  • Crankshaft Position Sensor A Connector
  • Engine Oil Pressure Switch Connector
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Pontiac Aztek AUTOMOBILES

    OEM drawn wiring diagrams for most Pontiac Aztek cars and light trucks sold in the U.S.

    2003 Pontiac Aztek  3.4 V6 GAS Wiring Diagram2003 Pontiac Aztek 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Window Master Switch
  • RH Rear Window Switch
  • LH Rear Window Switch
  • Driver Window Motor
  • LH Rear Window Motor
  • 2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Park Brake Switch
  • Brake Fluid Level Switch
  • Brake Indicator
  • Body Control Module
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Pontiac Aztek AUTOMOBILES

    OEM TSB listings for most Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.

    Document: BRAKE ROTOR MINIMUM ALLOWABLE THICKNESS AFTER REFINISH SPECIFICATION - REVISED
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: GUIDELINES FOR USE OF TRANSMISSION K LABOR OPERATION RECONDITION ADD TIME
    Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Pontiac Aztek AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2005 Pontiac Aztek Harmonic Balancer, A high quality, OE replacement harmonic balancer; With 1-year limited Matheny warranty..

    Source: Auto Body Parts Store

    $61.67

    Click here to view more details2001 Pontiac Aztek Neutral Safety Switch, Post type; 4-prong and 7-prong male terminals; A high quality, direct fit OE replacement neutral safety switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $41.95

    Click here to view more details2005 Pontiac Aztek Radiator, Radiator; 3.4 LTR; V6; Standard Duty [5/8 Inch Core Size], , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $152.50

    Click here to view more details2003 Pontiac Aztek V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2001 Pontiac Aztek Used A/C Compressor, 3.4, AUTO, AWD 3.4L, Very Good.

    Source: Used Auto Parts Store

    $159.00

    Click here to view more details2005 Pontiac Aztek Used Radio, SAT recvr (opt U2K), w/Multi media-Audio/Video/Videogame (opt UMS), Very Good.

    Source: Used Auto Parts Store

    $62.00
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