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Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac Aztek car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Aztek automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Pontiac Aztek vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+

    Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
    Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

    Passenger Cars

    Body Control Module (BCM)
    Alero & Grand Am

    This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.

    • Ensure battery is fully charged and ignition switch is in the ON position.
    • Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
    • Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
    • If BCM fails to accept the pr...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

    Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Manual Bleed

    • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
    • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
    • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
      • Disconnect forward brake pipe connection at master cylinder.
      • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
      • Connect and ...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1997-06 Rendezvous, Aztek, Montana w/3.4L Engine, C SRX, Venture, Silhouette, Trans Sport & Vue
    Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace -> Front -> Rear
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Front

    Prevent the seals (boots) from contacting the other components in order to prevent damage to the seals (boots).

    • Raise and support vehicle.
    • Remove tire and wheel assembly.
    • Remove engine splash shield.
    • Remove stabilizer shaft link.
    • Disconnect electrical connector from wheel speed sensor.
    • Remove front wheel drive shaft nut and ramped 2-piece washer. Insert a drift or a flat-bladed tool through caliper and into brake rotor to prevent rotor from turning. Discard wheel drive shaft nut. Note relationship between halves of 2-piece ramped washer. The ramped sides must face each oth...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Definitions
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Scan Tool Definitions

    Refer to Fig. for wiring diagram.

    Clearing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wiring broken inside insulation.
    • Poor connection between male and female terminal at connector.
    • Poor...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove air baffle bolts, then air baffle.
    • Remove starter motor B+ terminal nut and electrical leads.
    • Remove starter motor S-terminal nut and electrical lead.
    • Remove torque converter cover.
    • Remove starter motor moun...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
    Vehicle: 2001 Pontiac Aztek 3.4 V6 GAS

    This lamp should light when engine coolant level in the radiator drops below a predetermined le...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2001 Pontiac Aztek 3.4 V6 GAS

    • Remove air cleaner and duct assembly.
    • Drain coolant into a suitable container.
    • Recover A/C refrigerant.
    • Loosen engine mount strut to engine mount strut bracket bolts.
    • Loosen engine mount strut bracket brace bolts from upper radiator support bracket.
    • Remove mounting bolts on radiator upper support and position engine mount strut and bracket to rear.
    • Remove underhood electrical center and position aside.
    • Disconnect battery positive cable and remove battery hold-down retainer.
    • Remove battery from engine compartment.
    • Disconnect cooling fan harness electri...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Pontiac Aztek AUTOMOBILES

    Component location diagrams for most Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

    Theft Deterrent Control Module Diagram for 2003 Pontiac Aztek  3.4 V6 GASTheft Deterrent Control Module Diagram for 2003 Pontiac Aztek 3.4 V6 GAS

    Components on diagram:
  • Key Warning Switch
  • Theft Deterrent Control Module
  • Ignition Key Housing
  • LR Engine Compartment Diagram for 2004 Pontiac Aztek Rally 3.4 V6 GASLR Engine Compartment Diagram for 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Components on diagram:
  • Brake Fluid Level Switch
  • Cruise Control Module
  • Electronic Brake Control Module
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Pontiac Aztek AUTOMOBILES

    OEM drawn wiring diagrams for most Pontiac Aztek cars and light trucks sold in the U.S.

    2003 Pontiac Aztek  3.4 V6 GAS Wiring Diagram2003 Pontiac Aztek 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Radio
  • Body Control Module
  • Ignition Key Alarm Switch
  • 2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • A/C Clutch Relay
  • Body Control Module
  • A/C Compressor Clutch
  • Powertrain Control Module
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Pontiac Aztek AUTOMOBILES

    OEM TSB listings for most Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.

    Document: Repair Information for Reconnection of Rear Window Defroster Contact or Tab
    Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: WHEEL ALIGNMENT SPECIFICATIONS, REQUIREMENTS AND RECOMMENDATIONS FOR GM VEHICLES - REVISED
    Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Tools, Equipment
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Steering, Suspension
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Pontiac Aztek AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2003 Pontiac Aztek Door Handle, Front, Driver Side, Rear2003 Pontiac Aztek Door Handle, Front, Driver Side, Rear, Without keyhole; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $9.40

    Click here to view more details2003 Pontiac Aztek Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $38.65

    Click here to view more details about 2002 Pontiac Aztek 15" x 6" Steel Wheel2002 Pontiac Aztek 15" x 6" Steel Wheel, Steel Wheel; 15 X 6; 20 Holes; 5 Lug; 115MM BP; Ident RNA; RNA Stamp BY Valve Hole; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $45.45

    Click here to view more details2005 Pontiac Aztek V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2001 Pontiac Aztek Used Air Injection Pump, 3.4, AUTO, AWD (3.4L, Calif), Good.

    Source: Used Auto Parts Store

    $130.00

    Click here to view more details2001 Pontiac Aztek Used Air Flow Meter/Sensor, 3.4, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $85.00
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