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Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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2005200420032002
2001

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac Aztek car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Aztek automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Pontiac Aztek vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+

Drive Belt Data -> Domestic Light Trucks & Vans -> 2001-02
Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS

[[table data]]

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BRAKE SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Troubleshooting -> Accumulator Leak-Down, System Does Not Hold Charge -> Grabby Brakes Or Booster Chatters/Pedal Vibrates -> Slow Brake Pedal Return
Vehicle: 2001 Pontiac Aztek GT 3.4 V6 GAS

Slow Brake Pedal Return

  • Excessive seal friction in booster.
  • Faulty spool action.
  • Restriction in return line from booster to pump reservoir.
  • Damaged input rod end.

Grabby Brakes Or Booster Chatters/Pedal Vibrates

  • Faulty spool action caused by contamination in sys...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

Front

Prevent the seals (boots) from contacting the other components in order to prevent damage to the seals (boots).

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove engine splash shield.
  • Remove stabilizer shaft link.
  • Disconnect electrical connector from wheel speed sensor.
  • Remove front wheel drive shaft nut and ramped 2-piece washer. Insert a drift or a flat-bladed tool through caliper and into brake rotor to prevent rotor from turning. Discard wheel drive shaft nut. Note relationship between halves of 2-piece ramped washer. The ramped sides must face each oth...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from mid 1990's+.

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Definitions
Vehicle: 2005 Pontiac Aztek 3.4 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Scan Tool Definitions

Refer to Fig. for wiring diagram.

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

Intermittent & Poor Connections

Intermittents

Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

  • Wiring broken inside insulation.
  • Poor connection between male and female terminal at connector.
  • Poor...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove air baffle bolts, then air baffle.
  • Remove starter motor B+ terminal nut and electrical leads.
  • Remove starter motor S-terminal nut and electrical lead.
  • Remove torque converter cover.
  • Remove starter motor moun...

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MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac Aztek cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Pontiac Aztek 3.4 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump housing.
  • Remove radiator outlet hose from water pump housing and from vehicle.
  • Reverse procedure to install.

...

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SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac Aztek AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2001 Pontiac Aztek 3.4 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Pontiac Aztek AUTOMOBILES

Component location diagrams for most Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

Lower Front of Engine Diagram for 2005 Pontiac Aztek  3.4 V6 GASLower Front of Engine Diagram for 2005 Pontiac Aztek 3.4 V6 GAS

Components on diagram:
  • Starter Solenoid
  • Starter Motor
  • Fusible Link
  • A/C Compressor Clutch Diode
  • Knock Sensor Connector
  • ower Front of Engine Diagram for 2005 Pontiac Aztek  3.4 V6 GASower Front of Engine Diagram for 2005 Pontiac Aztek 3.4 V6 GAS

    Components on diagram:
  • Fusible Link
  • A/C Compressor Clutch Diode
  • Crankshaft Position Sensor A Connector
  • Engine Oil Pressure Switch Connector
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Pontiac Aztek AUTOMOBILES

    OEM drawn wiring diagrams for most Pontiac Aztek cars and light trucks sold in the U.S.

    2001 Pontiac Aztek  3.4 V6 GAS Wiring Diagram2001 Pontiac Aztek 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Windshield Antenna
  • Tweeter- Left Front Door
  • Tweeter- Right Front Door
  • Speaker- Right Front Door
  • 2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Rear Seat Audio Control
  • Radio Front Glass Antenna
  • Speaker-LF Door
  • Speaker-RF Door
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Pontiac Aztek AUTOMOBILES

    OEM TSB listings for most Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.

    Document: WARRANTY - REPLACEMENT OF SHOCK ABSORBERS AND STRUTS AND USE OF LABOR OPERATIONS E3800, E3801, E3807, E5800, E5801, E5807, E3850, E3857, E5750, E5751, AND E5757 - REVISED
    Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: CAMPAIGN - SPECIAL COVERAGE ADJUSTMENT - FUEL TANK INLET CHECK VALVE (ICV) FRACTURE - REVISED
    Vehicle: 2002 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Pontiac Aztek AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Pontiac Aztek SPECIFICATIONS DATA!

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