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2004 Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Pontiac Aztek car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Aztek automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Pontiac Aztek vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    General Service Domestic Vehicles -> 2003-04 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Battery Ground Cable

    Prior to service disconnect battery ground cable and isolate as required.

    Product Compatibility

    A/C Refrigerant Oil

    Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data," for specifications.

    Engine Coolant

    Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.

    ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake Pad Service -> Installation -> Removal
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Removal

    • Remove caliper as outlined under .
    • Remove inboard pad with retainer spring.
    • Remove outboard pad and position caliper on front suspension so brake hose will not support weight of caliper.
    • Remove two sleeves from inboard ears of caliper.
    • Remove four rubber bushings from grooves in each of caliper ears.

    Installation

    • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with lubricant part No. 19010909, or equivalent.
    • Install new bushings and sleeves in caliper ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Aztek & Rendezvous -> Normal Service -> Severe Service
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Normal Service

    Service as...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    DRIVESHAFT, Replace
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    • Raise and support vehicle.
    • Reference mark propeller shaft at transfer case flange.
    • Remove propeller shaft-to-transfer case flange bolts.
    • Reference mark propeller shaft at torque tube flange.
    • Remove propeller shaft-to-torque tube flange bolts.
    • Push propeller shaft tow...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Definitions
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Scan Tool Definitions

    Refer to Fig. for wiring diagram.

    Clearing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wiring broken inside insulation.
    • Poor connection between male and female terminal at connector.
    • Poor...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove air baffle bolts, then air baffle.
    • Remove starter motor B+ terminal nut and electrical leads.
    • Remove starter motor S-terminal nut and electrical lead.
    • Remove torque converter cover.
    • Remove starter motor moun...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
    Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    • Remove air cleaner and duct assembly.
    • Drain coolant into suitable container.
    • Recover A/C refrigerant.
    • Loosen engine mount strut to engine mount strut bracket bolts.
    • Loosen engine mount strut bracket brace bolts from upper radiator support bracket.
    • Remove mounting bolts on radiator upper support and position engine mount strut and bracket to rear.
    • Remove underhood electrical center and position aside.
    • Disconnect battery positive cable and remove battery hold-down retainer.
    • Remove battery from engine compartment.
    • Disconnect cooling fan harness ele...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Pontiac Aztek AUTOMOBILES

    Component location diagrams for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

    Passenger Compartment, RF Diagram for 2004 Pontiac Aztek  3.4 V6 GASPassenger Compartment, RF Diagram for 2004 Pontiac Aztek 3.4 V6 GAS

    Components on diagram:
  • Body Harness
  • Connector C-200
  • Connector C-302
  • Ground G-302
  • Connector C-352
  • Front of I/P Diagram for 2004 Pontiac Aztek Rally 3.4 V6 GASFront of I/P Diagram for 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Components on diagram:
  • Vehicle Interface Unit
  • Vehicle Communication Unit
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Pontiac Aztek AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Pontiac Aztek cars and light trucks sold in the U.S.

    2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • HVAC Control Module
  • Blower Motor Control Processor
  • 2004 Pontiac Aztek  3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Door Lock Switch-Front Passenger
  • Door Lock Switch-Driver
  • Door Lock Cylinder Switch-Front Passenger
  • Door Lock Cylinder Switch-Driver
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Pontiac Aztek AUTOMOBILES

    OEM TSB listings for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Pontiac Aztek AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2003 Pontiac Aztek Shock Absorber and Strut Assembly, Rear, Gas charged; Twin tube construction; Built with quality that matches or exceeds OE design and calibrated to compensate for worn suspensions, this standard replacement shock absorber restores handling and control while greatly improving ride comfort; With KYB's limited lifetime warranty..

    Source: Auto Body Parts Store

    $34.68

    Click here to view more details2005 Pontiac Aztek Oil Pressure Switch, Blade type; 4-prong male terminal; Screw-in mounting; A high quality, direct fit OE replacement oil pressure switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $7.04

    Click here to view more details2005 Pontiac Aztek Aftermarket Wheel Covers, AFTERMARKET WHEEL COVERS, 16 INCH, SILVER ABS 7 DOUBLE VENT, SPRING STEEL CLIP APPLICATION, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $30.10

    Click here to view more details2005 Pontiac Aztek V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2001 Pontiac Aztek Used A/C Compressor, Passenger Side Rear, 3.4, AUTO, FWD Without AC, Very Good.

    Source: Used Auto Parts Store

    $159.00

    Click here to view more details2001 Pontiac Aztek Used Exhaust Manifold, Passenger Side Rear, (6-207, 3.4L), R. (), Very Good.

    Source: Used Auto Parts Store

    $76.00
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