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2004 Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Pontiac Aztek car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Aztek automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Pontiac Aztek vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

General Service Domestic Vehicles -> 2003-04 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

  • Refrigerant systems must have an adequate, but not excessive charge.
  • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
  • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...

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BRAKE SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Drum Brakes -> Adjustments -> Automatic Apply Parking Brakes -> Aztek, Montana, Rendezvous, Silhouette, Trans Sport, Venture & Vue -> Canyon & Colorado -> Control Rod -> Equinox, HHR & Torrent -> Express & Savana -> Manual Parking Brake -> Service Brake -> Sierra & Silverado -> Tracker
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

Service Brake

These brakes have self-adjusting shoe mechanisms that ensure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the vehicle comes to an uphill stop.

Although the brakes are self-adjusting, an initial adjustment is required after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

  • Raise and support vehicle.
  • Reference mark propeller shaft at transfer case flange.
  • Remove propeller shaft-to-transfer case flange bolts.
  • Reference mark propeller shaft at torque tube flange.
  • Remove propeller shaft-to-torque tube flange bolts.
  • Push propeller shaft tow...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Definitions
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Scan Tool Definitions

Refer to Fig. for wiring diagram.

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

Intermittent & Poor Connections

Intermittents

Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

  • Wiring broken inside insulation.
  • Poor connection between male and female terminal at connector.
  • Poor...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Alternator, Replace
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

  • Disconnect battery ground cable.
  • Loosen intake air duct clamps from MAF sensor and throttle body.
  • Remove IAT sensor from duct.
  • Disconnect vent tube from air intake duct.
  • Disconnect MAF sensor electrical connector.
  • Remove air intake duct and air cleaner cover.
  • Separate air intake duct from MAF sensor.
  • Set parking brake and shift transaxle into Neutral.
  • Remove engine mount strut bolts and swing engine mount struts aside.
  • Install a engine tilt strap using suitable tool.
  • Pull on engine in order to rotate engine forward.
  • Tighten engine tilt strap.
  • Remove alternator B+ terminal nut and lead.
  • D...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

General Motors Corp./Saturn Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2003-05 Aztek -> Reset
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

Reset

The TPMS (Tire Pressure Monitor System) alerts the driver when a large change in the pressure of one tire exists. The system detects a tire pressure condition while the vehicle is in motion, once a tire pressure condition is detected, the system alerts the driver whenever the ignition is turned On.

  • Inflate all tires to vehicle manufacturer's specifications.
  • Place ignition switch in the On position.
  • Press MODE button until DIC (Driver Information Center) d...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Radiator, Replace
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

  • Remove air cleaner and duct assembly.
  • Drain coolant into suitable container.
  • Recover A/C refrigerant.
  • Loosen engine mount strut to engine mount strut bracket bolts.
  • Loosen engine mount strut bracket brace bolts from upper radiator support bracket.
  • Remove mounting bolts on radiator upper support and position engine mount strut and bracket to rear.
  • Remove underhood electrical center and position aside.
  • Disconnect battery positive cable and remove battery hold-down retainer.
  • Remove battery from engine compartment.
  • Disconnect cooling fan harness ele...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Pontiac Aztek AUTOMOBILES

Component location diagrams for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

Relay, Switch, Solenoid and Compressor Assembly Diagram for 2004 Pontiac Aztek Rally 3.4 V6 GASRelay, Switch, Solenoid and Compressor Assembly Diagram for 2004 Pontiac Aztek Rally 3.4 V6 GAS

Components on diagram:
  • Inflator Air Switch
  • Exhaust Solenoid
  • Inflator Solenoid
  • Automatic Level Control Compressor
  • Automatic Level Control Compressor Relay
  • Differential Clutch Pump Actuator Check Valve Diagram for 2004 Pontiac Aztek  3.4 V6 GASDifferential Clutch Pump Actuator Check Valve Diagram for 2004 Pontiac Aztek 3.4 V6 GAS

    Components on diagram:
  • Differential Clutch Pump Actuator Check Valve
  • O-Ring
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Pontiac Aztek AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Pontiac Aztek cars and light trucks sold in the U.S.

    2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Headlamp Switch
  • Body Control Module
  • Daytime Running Lamps Ambient Light Sensor
  • 2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Steering Wheel Controls-Left
  • Steering Wheel Controls-Right
  • Tail Gate Audio Controls
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Pontiac Aztek AUTOMOBILES

    OEM TSB listings for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Pontiac Aztek AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2005 Pontiac Aztek Antenna2005 Pontiac Aztek Antenna, 1-section mast; 470 mm extension; Stick-on; A high quality universal imitation antenna; May require modification or other adjustment to your vehicle upon installation..

    Source: Auto Body Parts Store

    $5.01

    Click here to view more details about 2005 Pontiac Aztek Oil Pressure Switch2005 Pontiac Aztek Oil Pressure Switch, Blade type; 4-prong male terminal; Screw-in mounting; A high quality, OE replacement oil pressure switch; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $3.96

    Click here to view more details about 2005 Pontiac Aztek 17" x 6.5" Alloy Wheel2005 Pontiac Aztek 17" x 6.5" Alloy Wheel, Alloy Wheel; 17 X 6.5; 5 Spokes; 5 Lug; 115MM BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $125.50

    Click here to view more details2003 Pontiac Aztek V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2001 Pontiac Aztek Used Bumper Bar, Front, WPJAF, X-FOAM, WITH UPPER VALANCE, 4DR, White, BASE, Very Good.

    Source: Used Auto Parts Store

    $113.00

    Click here to view more details2001 Pontiac Aztek Used Rear View Mirror, Without OnStar, Very Good.

    Source: Used Auto Parts Store

    $68.00
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