2004 Pontiac Aztek REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Pontiac Aztek CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Pontiac Aztek car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Aztek automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Pontiac Aztek vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

Passenger Cars

Body Control Module (BCM)
Alero & Grand Am

This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.

  • Ensure battery is fully charged and ignition switch is in the ON position.
  • Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
  • Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
  • If BCM fails to accept the pr...

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BRAKE SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Drum Brakes -> Brake Service -> Aztek, Rendezvous & Vue -> Canyon, Colorado, Sierra & Silverado -> Equinox & Torrent -> Express & Savana -> HHR -> Installation -> Montana, Silhouette, Trans Sport & Venture -> Removal -> Tracker
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

Aztek, Rendezvous & Vue

Removal
  • Raise and support vehicle.
  • Mark relationship of drum to hub.
  • Remove and discard retaining clip.
  • Remove brake drum. If brake drum does not come off easily, proceed as follows:
    • Loosen parking brake cable.
    • Remove backing plate access hole plug.
    • Disengage self adjuster by inserting suitable flat-bladed tool through backing plate access hole.
    • Loosen adjuster screw by inserting another flat-bladed tool through access hole .
    • Install access hole plug.
    • Apply small amount of penetrating oil around brake drum center hole.
    • Remove brake drum.
  • Disengage adjuster spring hook e...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

  • Raise and support vehicle.
  • Reference mark propeller shaft at transfer case flange.
  • Remove propeller shaft-to-transfer case flange bolts.
  • Reference mark propeller shaft at torque tube flange.
  • Remove propeller shaft-to-torque tube flange bolts.
  • Push propeller shaft tow...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Scan Tool Definitions
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Scan Tool Definitions

Refer to Fig. for wiring diagram.

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

Intermittent & Poor Connections

Intermittents

Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

  • Wiring broken inside insulation.
  • Poor connection between male and female terminal at connector.
  • Poor...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Starter, Replace
Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove air baffle bolts, then air baffle.
  • Remove starter motor B+ terminal nut and electrical leads.
  • Remove starter motor S-terminal nut and electrical lead.
  • Remove torque converter cover.
  • Remove starter motor moun...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump housing.
  • Remove radiator outlet hose from water pump housing and from vehicle.
  • Reverse procedure to install.

...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Pontiac Aztek AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Pontiac Aztek Rally 3.4 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Pontiac Aztek AUTOMOBILES

Component location diagrams for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. from 1990+.

Passenger Compartment, RF Diagram for 2004 Pontiac Aztek  3.4 V6 GASPassenger Compartment, RF Diagram for 2004 Pontiac Aztek 3.4 V6 GAS

Components on diagram:
  • Body Harness
  • Connector C-200
  • Connector C-302
  • Ground G-302
  • Connector C-352
  • Rear Parking Assist Diagram for 2004 Pontiac Aztek Rally 3.4 V6 GASRear Parking Assist Diagram for 2004 Pontiac Aztek Rally 3.4 V6 GAS

    Components on diagram:
  • Rear Parking Assist Display
  • Object Sensor
  • Connector C-411
  • Rear Parking Assist Module
  • Liftgate Release Switch Assembly
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Pontiac Aztek AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Pontiac Aztek cars and light trucks sold in the U.S.

    2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek Rally 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Rap Relay
  • Body Control Module
  • Wipers
  • Rear Defogger
  • 2004 Pontiac Aztek  3.4 V6 GAS Wiring Diagram2004 Pontiac Aztek 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Module
  • Body Control Module
  • Electronic Brake Control Module
  • I/P Switch Assembly
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    TECHNICAL SERVICE BULLETINS FOR 2004 Pontiac Aztek AUTOMOBILES

    OEM TSB listings for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2004 Pontiac Aztek 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Pontiac Aztek AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Pontiac Aztek cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Aztek SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2001 Pontiac Aztek Neutral Safety Switch2001 Pontiac Aztek Neutral Safety Switch, Post type; 4-prong and 7-prong male terminals; A high quality, OE replacement neutral safety switch; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $29.36

    Click here to view more details about 2005 Pontiac Aztek Oil Pressure Switch2005 Pontiac Aztek Oil Pressure Switch, Blade type; 4-prong male terminal; Screw-in mounting; A high quality, OE replacement oil pressure switch; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $3.96

    Click here to view more details2005 Pontiac Aztek Center Cap, Center Cap; Fits ALY06549; Chrome; Used, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.50

    Click here to view more details2003 Pontiac Aztek V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2004 Pontiac Aztek Used Fender, Driver Side, 4DR, BASE L., base model, w/wheel opening flare included, Very Good.

    Source: Used Auto Parts Store

    $106.00

    Click here to view more details2001 Pontiac Aztek Used Fender, Driver Side, 4DR L, L., GT model, w/wheel opening flare included, Very Good.

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