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MERCEDES-BENZ SL500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ SL500 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ SL500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+
Mercedes-Benz -> Automatic Temperature Control Systems -> Troubleshooting -> SL320, SL500 & SL600
Vehicle: 1996 MERCEDES-BENZ SL500 5.0 V8 GAS
Refer to Figs. through for explanations of symbols, connections and steps included in charts.
SL320, SL500 & SL600
When troubleshooting compressor, refer to Fig. for component locations.
When A/C compressor does not switch on, proceed as follows:
- Check A/C pushbutton control module ground connection by turning ignition to On position and pressing AUTOMATIC button.
- Connect voltmeter to terminal block and test both dual function A/C compressor pressure switch connections in series for ground, Fig. . Compare results ...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> CLK55, CLK320, CLK430 & CLK500 -> E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ SL500 5.0 V8 GAS
Brake Booster, Replace
E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
- Remove master cylinder as outlined in "Hydraulic Brake Systems."
- Inspect master cylinder rear piston for leaks. If no leaks are visible, proceed as follows:
- Remove and measure brake fluid in booster.
- If there is more than 3.38 ounces of brake fluid, booster must be replaced.
- Disconnect vacuum line at booster.
- Remove cover below instrument panel.
- Disconnect brake pedal return spring.
- Disconnect pedal locking device and remove pin.
- Remove carrier mounting nuts.
- Remove brake booster. Do not damage ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> S320, SL320, S420, S430, S500, S600, SL500, SL600 & 1993-92 300SE, 300SL, 400SE, 400SEL, 500SEC, 500SEL, 500SL, 600SEC, 600SEL & 600SL
Vehicle: 2006 MERCEDES-BENZ SL500 5.0 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2001 MERCEDES-BENZ SL500 5.0 V8 GAS
- Remove lefthand crossbrace with reinforcing plate, Fig. .
- Remove complete exhaust system, exhaust shield and tunnel closing panel.
- Disconnect reinforcement bridge.
- Loosen slide connection clamp.
- Remove mounting bolt and nuts, then disconnect front propeller shaft from transmission. Flexible disc remains with propeller shaft.
- Remove mounting bolts and nuts, then disconnect rear propeller shaft from differential carrier. Flexible disc remains with propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inch long, .3974-.4725 inch diameter steel drift.
- Remove intermed...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2003 MERCEDES-BENZ SL500 5.0 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2004 MERCEDES-BENZ SL500 5.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove fasteners and sound insulator panels.
- Remove bolts and champ, then move hydraulic line aside.
- Remove protective cap and disconnect connector for circuit 30 (B+) on starter.
- Disconnec...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1994-2002 SL Class
Vehicle: 2000 MERCEDES-BENZ SL500 5.0 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Pull the up cowl seal.
- Remove the cowl cover retaining screws, then detach the three retaining clips.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Check Engine Oil Level ->
Vehicle: 2001 MERCEDES-BENZ SL500 5.0 V8 GAS
A sensor mounted in the engine oil pan allows engine oil level to be displayed on the instrument panel trip odometer window. With the vehicle parked on a level surface, engine warmed up and shut off for 5 minutes, place ignition switch in the On position. An oil level icon along with a clock icon should appear in the trip odometer window. Press the knob to the left of the speedometer twice. The message OK, 1.0 qt., 1.5 qt., 2.0 qts., or...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ SL500 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1995 MERCEDES-BENZ SL500 5.0 V8 GAS
- Remove fan shroud.
- Drain cooling system into suitable container.
- Disconnect coolant hoses at radiator.
- Disconnect automatic transmission oil lines.
- Remove air scoop.
- Remove mounting bolts, strut and crossmember.
- Loosen air conditioning line bracket.
- Remove mounting bolts and air co...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ SL500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 MERCEDES-BENZ SL500 5.0 V8 GAS
- Remove fan shroud ring and place over fan.
- On first versions, proceed as follows:
- Loosen adjusting bolt 1/4-1/2 turn.
- Loosen tensioning nut (turn to left).
- Remove drive belt.
- Inspect pulley surfaces and replace as required.
- Set pointer at marking 1.
- Install belt starting at tensioning pulley.
- Tighten tensioning nut until setting point...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ SL500 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1990+.
Right Component Compartment Diagram for 2006 MERCEDES-BENZ SL500 5.0 V8 GAS Components on diagram: |
Interior, Right Footwell Diagram for 2004 MERCEDES-BENZ SL500 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ SL500 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S.
2004 MERCEDES-BENZ SL500 5.0 V8 GAS Wiring Diagram Components on diagram: |
2001 MERCEDES-BENZ SL500 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ SL500 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. from 1985+.
Document: DEDICATED STRAIGHTENING EQUIPMENT FOR COLLISION REPAIR - REVISED Vehicle: 1997 MERCEDES-BENZ SL500 5.0 V8 GAS Auto Systems: |
Document: TECHNICAL INFORMATION UPDATE ANNOUNCEMENT - RADIO CODING GUIDE Vehicle: 1997 MERCEDES-BENZ SL500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ SL500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ SL500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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