Auto Parts Search
MERCEDES-BENZ E500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
2010 | 2006 | 2005 | 2004 |
2003 | 1994 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ E500 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ E500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Water Pump, Replace -> C230 & SLK230 -> C32 AMG, C320, CLK320, E320 & ML350 -> CL55 AMG, CL500, CLK55 AMG, CLK500, E55 AMG, E500, ML55 AMG, ML500, S55 AMG, S430, S500, SL55 AMG & SL500 -> CL600, S600 & SL600
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
C230 & SLK230
- Drain cooling system into suitable container.
- Remove coolant expansion reservoir mount bolts at front crossmember.
- Disconnect fan connector.
- Disconnect coolant lines from top and bottom of fan shroud.
- Remove clamps and fan shroud.
- Disconnect coolant hoses.
- Loosen belt pulley bolts and washers, then remove drive belt.
- Remove mounting bolts and water pump pulley.
- Remove mounting bolts and water pump.
- Reverse procedure to install, noting following:
- Clean coolant pump sealing surfaces.
- Ins...
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+.
Disc Brakes -> Tightening Specifications
Vehicle: 2003 MERCEDES-BENZ E500 5.0 V8 GAS
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series
Vehicle: 2005 MERCEDES-BENZ E500 4matic 5.0 V8 GAS
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2005 MERCEDES-BENZ E500 5.0 V8 GAS
Front
- Raise and support vehicle.
- Remove front wheels.
- Unscrew hexagon collar bolt on front axle shaft.
- Detach lower engine compartment paneling.
- Press supporting joint out of steering knuckle.
- Press tie rod joint out of steering knuckle.
- Move steering knuckle out of supporting joint.
- Turn back of steering knuckle outwards and then pull outwards, while moving front axle shaft out of front axle shaft flange. Do not damage boots of front axle shaft and of supporting joint. If required, to loosen front axle shaft screw in hexagon-collar bolt again a few threads and drive out front ax...
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Intermittent & Poor Connections -> Intermittents -> Poor Connections
Vehicle: 2005 MERCEDES-BENZ E500 5.0 V8 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.
Clearing Diagnostic Trouble Codes
Connect a suitably programmed STAR DIAGNOSIS scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.
Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor terminal to wire connect...
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 TIRE PRESSURE MONITORING SYSTEM PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 MERCEDES-BENZ E500 5.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove fasteners and sound insulator panels.
- Remove protective cap and disconnect connector for circuit 30 (B+) on starter.
- Disconnect connector for circuit 50 on...
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2003-09 E & 2006-09 CLS Class
Vehicle: 2003 MERCEDES-BENZ E500 5.0 V8 GAS
On 2003-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more of...
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 1998-2009 E Class -> Description -> Relearn -> Reset
Vehicle: 2006 MERCEDES-BENZ E500 4matic 5.0 V8 GAS
Description
While the vehicle is being driven, the Run Flat Indicator monitors the set tire inflation pressures by evaluating each wheels rotational speed. This allows the system to detect a significant loss of pressure in a tire.
If a wheel's rotational speed changes due to falling tire inflation pressure, you will see a corresponding warning message in the multifunction display.
The Run Flat Indicator may function in a restricted manner or with a delay if: snow chains are mounted to the vehicle; winter road conditions prevail; you are driving on a loose surface (e.g. sand or gr...
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ E500 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 MERCEDES-BENZ E500 4matic 5.0 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ E500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 MERCEDES-BENZ E500 5.0 V8 GAS
- Remove fan shroud ring and place over fan.
- On first versions, proceed as follows:
- Loosen adjusting bolt 1/4-1/2 turn.
- Loosen tensioning nut (turn to left).
- Remove drive belt.
- Inspect pulley surfaces and replace as required.
- Set pointer at marking 1.
- Install belt starting at tensioning pulley.
- Tighten tensioning nut until setting point...
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ E500 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Component Locations Diagram for 2006 MERCEDES-BENZ E500 5.0 V8 GAS Components on diagram: |
Interior Component Locations Diagram for 2005 MERCEDES-BENZ E500 4matic 5.0 V8 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR MERCEDES-BENZ E500 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S.
2003 MERCEDES-BENZ E500 5.0 V8 GAS Wiring Diagram Components on diagram: |
2005 MERCEDES-BENZ E500 4matic 5.0 V8 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ E500 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1985+.
Document: SHIFT QUALITY COMPLAINTS - 7G-TRONIC TRANSMISSION - REVISED Vehicle: 2003 MERCEDES-BENZ E500 5.0 V8 GAS Symptoms: |
Document: CD CHANGER INSTALLATION Vehicle: 2003 MERCEDES-BENZ E500 5.0 V8 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ E500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E500 SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your MERCEDES-BENZ E500 vehicle. |
Access the Complete guide! |