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2004 MERCEDES-BENZ E500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 MERCEDES-BENZ E500 car and truck
repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your MERCEDES-BENZ E500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Mercedes-Benz -> Component Replacement & Adjustment -> Heater Core Temperature Sensor, Replace -> CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600 -> Front -> Rear
Vehicle: 2004 MERCEDES-BENZ E500 4matic 5.0 V8 GAS
CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600
Front
- Remove center console cover.
- Disconnect connectors.
- Remove lefthand and righthand heater core temperature sensors.
- Reverse proce...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 2004-06 E Series w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
Normal Service
Se...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
Front
- Raise and support vehicle.
- Remove front wheels.
- Unscrew hexagon collar bolt on front axle shaft.
- Detach lower engine compartment paneling.
- Press supporting joint out of steering knuckle.
- Press tie rod joint out of steering knuckle.
- Move steering knuckle out of supporting joint.
- Turn back of steering knuckle outwards and then pull outwards, while moving front axle shaft out of front axle shaft flange. Do not damage boots of front axle shaft and of supporting joint. If required, to loosen front axle shaft screw in hexagon-collar bolt again a few threads and drive out front ax...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Relearn Procedures
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
Drive vehicle for a minimum of ten minutes while maintaining a continuous speed above 15 mph. During this time the system will learn the new ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Starter, Replace
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove fasteners and sound insulator panels.
- Remove protective cap and disconnect connector for circuit 30 (B+) on starter.
- Disconnect connector for circuit 50 on...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 2003-09 E & 2006-09 CLS Class
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
On 2003-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more of...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Mercedes-Benz -> Brake Pad Wear Indicator Lamp ->
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
The Brake Pad Wear indicator lamp should illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warnin...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition clamp on heat exchanger feed pipe and remove hose.
- Reposition clamp on engine and remove hose.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS
- Disconnect battery ground cable.
- Remove engine front cover.
- Remove both engine air intake ducts from air filter housing.
- Disconnect electrical connector from cooling fan.
- Remove rubber seal at upper frame crossmember.
- Remove fasteners and turn upper frame crossmember 180 degrees.
- Remove both spring clips (flat springs) from fan shroud.
- Disconnect coolant line from connecting element near thermostat housing and plug openings.
- Detach coolant ho...
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COMPONENT LOCATION DIAGRAMS FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
Component location diagrams for most 2004 MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1990+.
 Engine Component Locations Diagram for 2004 MERCEDES-BENZ E500 5.0 V8 GASComponents on diagram: |
 Engine Compartment Diagram for 2004 MERCEDES-BENZ E500 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
OEM drawn wiring diagrams for most 2004 MERCEDES-BENZ E500 cars and light trucks sold in the U.S.
 2004 MERCEDES-BENZ E500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2004 MERCEDES-BENZ E500 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
OEM TSB listings for most 2004 MERCEDES-BENZ E500 cars and light trucks sold in the U.S. from 1985+.
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Document: Re-code the Software Calibration Number (SCN) Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS Auto Systems: |
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Document: Maintenance Systems Overview Vehicle: 2004 MERCEDES-BENZ E500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 MERCEDES-BENZ E500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 MERCEDES-BENZ E500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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