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MERCEDES-BENZ CL500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ CL500 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ CL500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ CL500 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Receiver, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> CLK55, CLK320, CLK430, E55, E320 & E430 -> ML55, ML320 & ML430 -> SL500 & SL600 -> SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
CL55, CL500, CL600, S55, S430, S500 & S600
- Recover refrigerant as outlined under .
- Remove bottom engine compartment paneling.
- Disconnect pressure and temperature sensors.
- Remove mounting bolts and lines. Plug or cap lines and openings.
- Remove mounting nuts and receiver with tensioning strap.
- Remove tensioning mounting strap.
- Reverse procedure to install, noting the following
- Install new O-rings lubricated with suitable compressor oil.
- Torque lines to 88 inch lbs.
CLK55, CLK320, CLK430, E55, E320 & E430
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ CL500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Master Cylinder
Vehicle: 2001 MERCEDES-BENZ CL500 5.0 V8 GAS
Master Cylinder
Brake master...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Fuel Filter Replacement -> Except 2003-06 E320 & E500 Sedans Less 4 Matic & 2004-06 E Series w/Gasoline Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2005 MERCEDES-BENZ CL500 5.0 V8 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ CL500 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 1999 MERCEDES-BENZ CL500 5.0 V8 GAS
- Raise and support vehicle.
- Disconnect exhaust system and shields, Fig. .
- Remove fuel pump cover.
- Remove seat belt bracket mounting bolts.
- Remove mounting bolts and driveshaft reinforcement bridge.
- Remove clamping nut,
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and nuts, then disconnect front driveshaft from transmission. Flexible disc remains on driveshaft.
- Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains on driveshaft.
- Loosen flexible discs fitted sleeves using suitable six-inch long, .3974-.4725 ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2003 MERCEDES-BENZ CL500 5.0 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ CL500 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
- Disconnect electrical connectors.
- Remove mounting bolts, then the cable and hose brackets...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2006 MERCEDES-BENZ CL500 5.0 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Fuel Reserve & Fuel Cap Placement Warning Lamp ->
Vehicle: 2001 MERCEDES-BENZ CL500 5.0 V8 GAS
The Fuel Reserve and Fuel Cap Placement warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning system is operational. After the engine has been started, the warning lamp should go off. If the warning lamp is blinking, the fuel tank filler cap is improperly installed or a leak in the fuel system has been detected. Properly install the fuel tank filler cap. If fuel tank filler cap was improperly...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ CL500 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1999 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove engine compartment panel.
- Drain radiator coolant into suitable container.
- Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
- Disconnect fan connector and remove shroud.
- Remove protective grille.
- Remove radiator bottom ATF line fixture mounting bol...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ CL500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1999 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove fan shroud ring and place over fan.
- Swivel mounting counterclockwise ...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ CL500 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from 1990+.
Interior, Under Right Rear Seat Diagram for 2003 MERCEDES-BENZ CL500 5.0 V8 GAS Components on diagram: |
Center Console Diagram for 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ CL500 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ CL500 cars and light trucks sold in the U.S.
2005 MERCEDES-BENZ CL500 5.0 V8 GAS Wiring Diagram Components on diagram: |
2005 MERCEDES-BENZ CL500 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ CL500 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from 1985+.
Document: GARAGE DOOR OPENER CANNOT BE PROGRAMMED AND/OR RANGE IS TOO SHORT Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Symptoms: |
Document: REPLACEMENT PROCEDURE OF SHOCK ABSORBERS AND SUSPENSION STRUTS - REVISED Vehicle: 2000 MERCEDES-BENZ CL500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ CL500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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