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2002 MERCEDES-BENZ CL500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
A/C & Cooling System Maintenance -> Mercedes-Benz -> 1990-2004
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
NOTE: Some Models Are Eq...
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Anti-lock Brakes -> Diagnosis & Testing -> ABS, ASR, ETS & SPS -> ABS, ESP & SPS -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Component Locations -> Connector Terminal Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> E55, E320, E430, E500, SL55, SL500 & SL600 -> Function Tests -> Generic Scan Tool -> Hand-Held Tester -> Hand-Held Tester (HHT) Tool -> Impulse Counter Scan Tool -> SL55, SL500, SL600, SLK32, SLK230 & SLK320 -> Symbol Explanation -> Symptom Related Diagnosis -> Wiring Diagrams
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
Symbol Explanation
Refer to Figs. through , for explanations of symbols, connections and steps included in charts.
Accessing Diagnostic Trouble Codes
ABS systems with ASR or ETS may only be inspected using Hand-Held Tester(HHT) tool No. 965 589 00 01 00, or equivalent scan tool.
Generic Scan Tool
Follow tool manufacturers instructions and connect suitably programmed scan tool to generic scan tool connection X11/22, Fig. .
Hand-Held Tester (HHT) Tool
- Turn ignition switch to Off position.
- On models equipped with 16-pin Data Link Connector(DLC), connect Hand-Held Tester tool No. 965 5...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove exhaust system from flange back.
- Remove mounting bolts and rear reinforcement bridge, Fig. .
- Disconnect front exhaust shield from exhaust shield.
- Disconnect exhaust shield from tunnel.
- Remove mounting bolts and front reinforcement bridge.
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and disconnect propeller shaft from transmission. Flexible disk remains with propeller shaft.
- Remove mounting bolts and disconnect propeller shaft from differential carrier. Flexible disk remains with propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inc...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Description
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
While the vehicle is being driven, the Run Flat Indicator monitors the set tire inflation pressures by evaluating each wheels rotational speed. This allows the system to detect a significant loss of pressure in a tire.
If a wheel's rotational speed changes due to falling tire inflation pressure, you will see a corresponding warning...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Starter, Replace
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
- Disconnect electrical connectors.
- Remove mounting bolts, then the cable and hose brackets...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Mercedes-Benz -> Check Engine Oil Level ->
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
A sensor mounted in the engine oil pan allows engine oil level to be displayed on the instrument panel trip odometer window. With the vehicle parked on a level surface, engine warmed up and shut off for 5 minutes, place ignition switch in the On position. An oil level icon along with a clock icon should appear in the trip odometer window. Press the knob to the left of the speedometer twice. The message OK, 1.0 qt., 1.5 qt., 2.0 qts., or...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove engine compartment bottom panel.
- Drain radiator coolant into suitable container.
- Remove air cleaner air intake pipes.
- Remove fan shroud retaining lugs' mounting screws.
- Disconnect fan electrical connector.
- Disconnect coolant hoses from radiator.
- Remove ATF line mounting plate bolts.
- Remov...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS
- Remove fan shroud ring and place over fan.
- Swivel mounting counterclockwise ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
Component location diagrams for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from 1990+.
Right Front Seat Diagram for 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Components on diagram: |
Trunk Diagram for 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S.
2002 MERCEDES-BENZ CL500 5.0 V8 GAS Wiring Diagram Components on diagram: |
2002 MERCEDES-BENZ CL500 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
OEM TSB listings for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. from 1985+.
Document: Maintenance Systems Overview Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Auto Systems: |
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 2002 MERCEDES-BENZ CL500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 MERCEDES-BENZ CL500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 MERCEDES-BENZ CL500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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