GMC Sierra 2500 HD REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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GMC Sierra 2500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Sierra 2500 HD car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Sierra 2500 HD automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Sierra 2500 HD vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Sierra 2500 HD cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> System Diagnosis & Testing -> A/C System Performance Test -> Astro & Safari -> Avalanche, Escalade, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL -> Aztek & Rendezvous -> Blazer, Bravada, Envoy, Jimmy, S10, Sonoma & Trailblazer -> Diagnostic Tests -> Express & Savana -> Intermittent & Poor Connections -> Intermittents -> Montana, Silhouette & Venture -> Poor Connections -> Tracker -> Vue
Vehicle: 2001 GMC Sierra 2500 HD 6.6 V8 DIESEL

On models equipped with a Powertrain Control Module (PCM) or Vehicle Control Module (VCM) controlled A/C system, connect a suitable Scan Tool to the Diagnostic Link Connector (DLC), normally located behind the lefthand side of the instrument panel, near the steering column.

A/C System Performance Test

Astro & Safari

Refer to Fig. , for A/C performance test procedure and standard values.

Avalanche, Escalade, Escalade EXT, Sierra, Silverado, Suburban, Tahoe, Yukon & Yukon XL

Refer to Fig. , for A/C performance test procedure and standar...

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BRAKE SERVICE PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Sierra 2500 HD cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Description
Vehicle: 2007 GMC Sierra 2500 HD Classic SL 6.6 V8 DIESEL

When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.

During anti-lock braking, a series of rapid pulsations is felt in the brake pedal...

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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Sierra 2500 HD cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.6L Diesel Engine
Vehicle: 2006 GMC Sierra 2500 HD SLE 6.6 V8 DIESEL

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.

On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Sierra 2500 HD cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2001 GMC Sierra 2500 HD 6.0 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Sierra 2500 HD cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2006 GMC Sierra 2500 HD SL 6.6 V8 DIESEL

When the TPMS detects a significant loss of tire pressure, the CHECK TIRE PRESSURE message is displayed on the DI...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GMC Sierra 2500 HD cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2003 GMC Sierra 2500 HD 6.6 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle, then remove righthand front tire and wheel assembly.
  • Remove righthand front fender wheelhouse inner panel.
  • Remove starter motor battery positive cable, then solenoid wires.
  • Remove star...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported GMC Sierra 2500 HD cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2006 GMC Sierra 2500 HD SLE 6.6 V8 DIESEL

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Sierra 2500 HD cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2006 GMC Sierra 2500 HD SL 8.1 V8 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. I...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Sierra 2500 HD cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 GMC Sierra 2500 HD WT 6.6 V8 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition radiator outlet hose clamp at radiator.
  • Remove surge tank hose from surge tank.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump.
  • Remove radiator outlet hose from water pump and from veh...

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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Sierra 2500 HD AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Sierra 2500 HD cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2006 GMC Sierra 2500 HD SL 6.6 V8 DIESEL

  • Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
  • Route be...

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COMPONENT LOCATION DIAGRAMS FOR GMC Sierra 2500 HD AUTOMOBILES

Component location diagrams for most GMC Sierra 2500 HD cars and light trucks sold in the U.S. from 1990+.

Door Latch Assembly, Passenger Diagram for 2003 GMC Sierra 2500 HD  8.1 V8 GASDoor Latch Assembly, Passenger Diagram for 2003 GMC Sierra 2500 HD 8.1 V8 GAS

Components on diagram:
  • Door
  • Door Latch Assembly
  • Door Harness
  • Door Jamb Switch Connector
  • Door Handle Switch Connector
  • Rear Body Diagram for 2008 GMC Sierra 2500 HD SLE 6.6 V8 DIESELRear Body Diagram for 2008 GMC Sierra 2500 HD SLE 6.6 V8 DIESEL

    Components on diagram:
  • X408
  • J403
  • J404
  • Rear Connector Junction Block
  • CLICK HERE TO GET FULL ACCESS TO GMC Sierra 2500 HD PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Sierra 2500 HD AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Sierra 2500 HD cars and light trucks sold in the U.S.

    2002 GMC Sierra 2500 HD  6.6 V8 DIESEL Wiring Diagram2002 GMC Sierra 2500 HD 6.6 V8 DIESEL Wiring Diagram

    Components on diagram:
  • 1-2 Shift Solenoid Valve
  • Torque Converter Clutch Pulse Width Modulation Solenoid Valve
  • 2-3 Shift Solenoid Valve
  • Powertrain Control Module
  • Automatic Transmission
  • 2007 GMC Sierra 2500 HD SLE 6.6 V8 DIESEL Wiring Diagram2007 GMC Sierra 2500 HD SLE 6.6 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Exhaust Gas Temperature Sensor
  • DPF Differential Pressure Sensor
  • CLICK HERE TO GET FULL ACCESS TO GMC Sierra 2500 HD WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Sierra 2500 HD AUTOMOBILES

    OEM TSB listings for most GMC Sierra 2500 HD cars and light trucks sold in the U.S. from 1985+.

    Document: AVAILABILITY OF REAR WHEEL MUD FLAPS TO REDUCE DEBRIS BUILD-UP ON REAR BRAKE CALIPERS AND REAR WHEELS
    Vehicle: 2002 GMC Sierra 2500 HD 6.6 V8 DIESEL

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Brakes, Power Brakes, Traction Control
  • Finishes, Body Structure, Frame, Bumpers
  • Document: WHEEL ALIGNMENT SPECIFICATIONS, REQUIREMENTS AND RECOMMENDATIONS - REVISED
    Vehicle: 2006 GMC Sierra 2500 HD SLT 6.6 V8 DIESEL

    Auto Systems:
  • Tools, Equipment
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Steering, Suspension
  • CLICK HERE TO GET FULL ACCESS TO GMC Sierra 2500 HD TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Sierra 2500 HD AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Sierra 2500 HD cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Sierra 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Sierra 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Sierra 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Sierra 2500 HD SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2010 GMC Sierra 2500 HD Mirror, Driver And Passenger Side2010 GMC Sierra 2500 HD Mirror, Driver And Passenger Side, Includes all necessary mounting hardware and instructions for easy installation; Made from tough ABS plastic and provides distinctive aerodynamic styling; The passenger side mirror comes with convex glass for greater vision; Paintable to match the vehicle's color; No cutting and splicing required; Please use part number S8395012110 when purchasing replacement mirror glass for this mirror set; With Street Scene's limited 3-year warranty..

    Source: Auto Body Parts Store

    $138.56

    Click here to view more details2006 GMC Sierra 2500 HD Mirror, Driver Side, This OE replacement mirror is primered and made of the highest quality, rust and corrosion resistant materials to withstand all types of weather. Item is with 1-year limited Matheny warranty.</p><p><b>Specifications:</b><ul><li>Chrome cap</li></ul></p>.

    Source: Auto Body Parts Store

    $52.00

    Click here to view more details1987 GMC Caballero Radiator Support, Radiator Support, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $465.50

    Click here to view more details2002 GMC Sierra 2500 HD V8, 6 L, 364 CID Rebuilt Engine, 6.0 V-8 Aluminum Heads, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,099.00

    Click here to view more details2003 GMC Sierra 2500 HD Used A/C Compressor, 6.6, AUTO, 4X4, Very Good.

    Source: Used Auto Parts Store

    $106.00

    Click here to view more details2008 GMC Sierra 2500 HD Used Parking Lamp, Passenger Side, R, Fog/Driving; (bumper mtd), R., Very Good.

    Source: Used Auto Parts Store

    $126.00
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