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2009 GMC Sierra 2500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 GMC Sierra 2500 HD AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2009 GMC Sierra 2500 HD SLT 6.0 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 GMC Sierra 2500 HD AUTOMOBILES
Component Locations
Vehicle: 2009 GMC Sierra 2500 HD SLE 6.0 V8 GAS
Refer to ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 GMC Sierra 2500 HD AUTOMOBILES
Starter, Replace
Vehicle: 2009 GMC Sierra 2500 HD SLT 6.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove front two oil pan skid plate bolts, loosen rear two bolts and remove skid plate, if equipped.
- Remove transmission cover bolt.
- Remove starter mounting bolts.
- Disconnect engine wiring harness electrical connector from oil level sensor. Avoid cable and wiring damage. DO NOT suspend starter by cables or wires attached to solenoid terminals. Use a rope or mechanics wire to suspend starter.
- Slide starter forward until starter clears transmission and properly support starter.
- Lower vehicle half way.
- Remove right front wheel an...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 GMC Sierra 2500 HD AUTOMOBILES
General Motors Corp./Saturn Trucks -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2008-09 Sierra -> Keyless Entry Transmitter Or DIC Method -> Relearn -> Reset -> Scan Tool Method
Vehicle: 2009 GMC Sierra 2500 HD WT 6.6 V8 DIESEL
Reset
The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cleared by adjusting the tires to the recommended pressure and driving the vehicle at a speed above 25 mph for more that 2 minutes.
Relearn
Keyless Entry Transmitter Or DIC Method
- On models with standard ignition switch, place the ignition switch in the On position.
- On models with keyless ignition switch, place the ignition switch in the ACC position.
- On all models, using the keyless entry transmitters press the lock and unlock buttons at the same time until a horn chirp...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 GMC Sierra 2500 HD AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 GMC Sierra 2500 HD SLE 6.6 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at heater inlet pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 GMC Sierra 2500 HD AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 GMC Sierra 2500 HD WT 6.6 V8 DIESEL
- Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
- Route be...
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TECHNICAL SERVICE BULLETINS FOR 2009 GMC Sierra 2500 HD AUTOMOBILES
OEM TSB listings for most 2009 GMC Sierra 2500 HD cars and light trucks sold in the U.S. from 1985+.
Document: Information on Driveline Clunk Noise When Shifting Between PARK and DRIVE, PARK and REVERSE or DRIVE and REVERSE Vehicle: 2009 GMC Sierra 2500 HD WT 6.0 V8 GAS Auto Systems: |
Document: Second Order Prop Shaft Vibration Or Launch Shudder Vehicle: 2009 GMC Sierra 2500 HD WT 6.0 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 GMC Sierra 2500 HD AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 GMC Sierra 2500 HD cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 GMC Sierra 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 GMC Sierra 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 GMC Sierra 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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