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Audi TT CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Audi TT car and truck
repair procedures including Audi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Audi TT automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Audi TT AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Audi TT cars and light trucks from 1990+
Import Compressor Service -> Zexel Compressor -> Compressor Seal, Replace
Vehicle: 2000 Audi TT 1.8 L4 GAS
- Remove magnetic clutch assembly as described under "Compressor Clutch, Replace."
- Drain compressor oil, then using shaft seal remover tool No. J-33942, or equivalent, remove shaft seal cover.
- Remove bolt with gasket, then the front cylinder head by alternately tapping cylinder head projections with a plastic hamme...
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BRAKE SERVICE PROCEDURES FOR Audi TT AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Audi TT cars and light trucks from 1990+.
Anti-lock Brakes -> Troubleshooting
Vehicle: 2001 Audi TT 1.8 L4 GAS
Refer to "Diagnosis ... "
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FUEL FILTER REPLACEMENT PROCEDURES FOR Audi TT AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Audi TT cars and light trucks sold in the U.S. for 1980+.
Audi -> Fuel Filter Replacement -> Gasoline Engines -> Removal & Installation
Vehicle: 2001 Audi TT 1.8 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Obtain the vehicle owner's radio theft protection code, then disconnect the battery ground cable. Briefly open fuel filler cap to relieve system pressure, then close it again.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Removal & Installation
On A4 and S4 mod...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Audi TT AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Audi TT cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2003 Audi TT 1.8 L4 GAS
- Raise and support vehicle, then remove front wheel.
- Remove drive axle flange to transaxle flange attaching bolts.
- Remove ball joint to wheel bearing housing retaining nut.
- Separate ball joint from wheel bearing housing using suitable tool.
- Remove axle nu...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Audi TT AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Audi TT cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Metal Valve Body & Wheel Electronics -> Removal -> TPMS Control Module
Vehicle: 2009 Audi TT 2.0 L4 GAS
Metal Valve Body & Wheel Electronics
Removal
The nickel plated valve insert must be replaced every tire change. Release air from the tire by removing the nickel plated valve insert. The TPMS sensor can be reused, but a damaged sensor must be replaced.
- Loosen the wheel lug nuts.
- Raise and support the vehicle with jack stands.
- Remove the wheel and tire assembly.
- When dismounting the tire from the rim, note the following:
- When using pressure paddles, remove the side of the tire opposite the valve stem from the rim first. Do not use the paddles in area (a) , Fig. .
- Position the tire c...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Audi TT AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Audi TT cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 Audi TT 1.8 L4 GAS
- Obtain radio anti-theft protection code.
- Disconnect electrical connectors at throttle valve control module and charge pressure sender.
- Disconnect air hose at throttle valve control module.
- Disconnect EVAP canister vacuum hose at throttle valve control module.
- Remove EVAP canister mounting nut, then position canister aside.
- Mark running direction of alternator drive belt.
- Rotate drive belt t...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Audi TT AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Audi TT cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Audi -> 1998-2004 A6, Allroad, RS6, S6 & 2000-06 TT
Vehicle: 2003 Audi TT 1.8 L4 GAS
On 1998-2000 models, the cabin air filter should be replaced every 15,000 miles.
On 2001-03 models, the cabin air filter should be replaced every 20,000 miles.
On 2004-07 models, the cabin air filter should be replaced at 15,000 miles, then every 20,000 miles.
- Open the hood.
- Remove the plenum chamber cover.
- Release the cabin air filter retaining tab ca...
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MAINTENANCE LAMP RESET PROCEDURES FOR Audi TT AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Audi TT cars and light trucks sold in the U.S. from 1990+.
Audi -> Brake Pad Wear Indicator Lamp ->
Vehicle: 2002 Audi TT 1.8 L4 GAS
The brake pad wear warning lamp will be illuminated when disc brake pads wear d...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Audi TT AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Audi TT cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Audi TT 1.8 L4 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at rear coolant pipe and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Audi TT AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Audi TT cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Audi TT 2.0 L4 GAS
- Disconnect electrical connector on Mass Air Flow (MAF) Sensor .
- Open clips and remove air guide hose from mass air flow sensor
- Remove front air intake connector on lock carrier.
- Remove engine cover.
- Remove EVAP canister with connected lines upward out of retainer and...
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COMPONENT LOCATION DIAGRAMS FOR Audi TT AUTOMOBILES
Component location diagrams for most Audi TT cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2008 Audi TT 2.0 L4 GASComponents on diagram: |
 Body Ground Diagram for 2004 Audi TT 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Audi TT AUTOMOBILES
OEM drawn wiring diagrams for most Audi TT cars and light trucks sold in the U.S.
 2002 Audi TT 1.8 L4 GAS Wiring DiagramComponents on diagram: |
 2002 Audi TT 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Audi TT AUTOMOBILES
OEM TSB listings for most Audi TT cars and light trucks sold in the U.S. from 1985+.
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Document: HUNTER VAG1944B, VAS6292 ALIGNER SPECIFICATION UPDATE FILE Vehicle: 2005 Audi TT 1.8 L4 GAS Auto Systems: |
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Document: CHANGE IN CPO WARRANTY COVERAGE LIST - TIE ROD ENDS REMOVED Vehicle: 2000 Audi TT 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Audi TT AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Audi TT cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Audi TT cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Audi TT cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Audi TT cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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