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2006 Saturn RELAY-3 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Saturn RELAY-3 car and truck
repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Saturn RELAY-3 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Anti-Lock Brakes -> Delphi 7.4 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittents & Poor Connections -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.
Diagnostic Trouble Code Interpretation
[[table data]]Connector Pin Identification
Refer to Figs. through for connector pin identification.
Diagnostic Tests
[[table data]]Symptom Tests
[[table data]]Temperature Vs. Resistance
Refer to Fig. for temperature vs. resistance values.
Intermittents & Poor Connections
Most Intermittents are caused by faulty electrical connections or wiring, although a sticking r...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Montana SV6, Relay, Rendezvous w/3.6L Engine, Relay, Terraza, Uplander & 2004-06 Envoy, Rainier & TrailBlazer
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
For v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
Remove
- Raise and support vehicle using a suitable lift.
- Reference mark propeller shaft at transfer case flange.
- Remove propeller shaft-to-transfer case flange bolts.
- Reference mark propeller shaft at torque tube flange.
- Remove propeller shaft-to-torque tube flange bolts.
- Push propeller shaft toward rear of vehicle.
- Remove propeller shaft.
Install
- Install rear of propeller shaft to torque tube flange.
- Align reference marks on propeller shaft and torque tube flange. Thoroughly clean and apply threadlocker GM P/N United States 12345493 P/N Canada 10953488 or equivale...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Alternator, Replace
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove wiper arms.
- Remove air inlet grill retainers, then air inlet grill.
- Lower washer fluid container into engine compartment.
- Disconnect wiper motor electrical connector.
- Remove wiper module assembly mounting bolts, then carefully guide passenger side of module out first from opening in front plenum.
- Pull module from driver side fender flange opening, then remove module from vehicle.
- Remove throttle body air inlet duct.
- Set parking brake and shift transaxle into Neutral.
- Remove engine mount strut bolts, then swing engine mount struts aside.
- Install ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2005-07 Montana SV6, Relay, Terraza & 2005-08 Uplander
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.
- Open the glove compartment door.
- Remove the rear inside instrument panel compartment door.
- Open the cabin filter access door, Fig. .
- Remove the righthand cabin ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
General Motors Corp./Saturn Trucks -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> 2005-06 Relay
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS
- Turn ignition On, but do not start engine.
- Press TRIP/RESET button on DIC until "OIL" appears.
- Press and hold TRIP/RESET button for more than five seconds. Monitor has been properly reset whe...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 Saturn RELAY-3 3.9 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from engine.
- Remove radiator outlet hose from engine.
- Raise and support vehicle.
- Reposition radiator outlet hose clamp at radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Saturn RELAY-3 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS
- Remove engine oil fill cap and intake manifold cover.
- Remove mounting bolts and lefthand inner fender brace.
- Loosen clamp and remove air cleaner outlet duct from throttle body.
- Disconnect Positive Crankcase Ventilation (PCV) tube from air inlet duct.
- Disconnect Mass Air Flow (MAF) sensor electrical connector.
- Remove upper from lower air cleaner housing.
- Remove Powertrain Control Module (PCM) and harness fr...
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COMPONENT LOCATION DIAGRAMS FOR 2006 Saturn RELAY-3 AUTOMOBILES
Component location diagrams for most 2006 Saturn RELAY-3 cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 2006 Saturn RELAY-3 3.9 V6 GASComponents on diagram: |
 Front Passenger Presence System Components Diagram for 2006 Saturn RELAY-3 3.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2006 Saturn RELAY-3 AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Saturn RELAY-3 cars and light trucks sold in the U.S.
 2006 Saturn RELAY-3 3.5 V6 GAS Wiring DiagramComponents on diagram: |
 2006 Saturn RELAY-3 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2006 Saturn RELAY-3 AUTOMOBILES
OEM TSB listings for most 2006 Saturn RELAY-3 cars and light trucks sold in the U.S. from 1985+.
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Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS Auto Systems: |
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Document: Information on Side Door Window Glass Chipping Caused by Hanging Vehicle Key Lock Box Vehicle: 2006 Saturn RELAY-3 3.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2006 Saturn RELAY-3 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Saturn RELAY-3 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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