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2006 Chevrolet Malibu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Chevrolet Malibu car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Malibu automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2006 Chevrolet Malibu vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2006 Chevrolet Malibu AUTOMOBILES

    Drum Brakes -> Alero, Century, Grand Am, Malibu & Vibe -> Brake Service -> Installation -> Removal
    Vehicle: 2006 Chevrolet Malibu LT 2.2 L4 GAS

    Removal

    • Raise and support vehicle.
    • Mark relationship of wheel to axle, then remove wheel and tire assembly.
    • Remove brake drum. If drum is difficult to remove, proceed as follows:
      • Ensure parking brake is released.
      • Back off parking brake cable adjustment.
      • Remove access hole plug from backing plate, insert screwdriver through hole and push parking brake lever off its stop.
      • Insert punch through hole in splash shield, tap on punch to loosen drum and remove drum, Fig. .
    • Remove actuator spring using brake tool No. J-38400, or equivalent, to pry loop end of spring from adjuster actuator, Fig. . D...

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Chevrolet Malibu AUTOMOBILES

    General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> G6, Malibu (2004-06) & Malibu Maxx
    Vehicle: 2006 Chevrolet Malibu LT 2.2 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to ...

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Chevrolet Malibu AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2006 Chevrolet Malibu Maxx LS 3.5 V6 GAS

    • Raise and support vehicle on a hoist.
    • Remove tire and wheel assembly.
    • Disconnect tie rod from knuckle.
    • Insert a drift into rotor and against caliper in order to prevent rotor from turning.
    • Remove wheel drive shaft nut.
    • Remove stabilizer link.
    • Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Chevrolet Malibu AUTOMOBILES

    Alternator, Replace
    Vehicle: 2006 Chevrolet Malibu LS 2.2 L4 GAS

    • Disconnect battery ground cable.
    • Remove drive belt.
    • Remove alternator electrical connections.
    • Remove alternator mounting nuts and bolts.
    • Remove alternat...

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Chevrolet Malibu AUTOMOBILES

    General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
    Vehicle: 2006 Chevrolet Malibu Maxx LS 3.5 V6 GAS

    The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Chevrolet Malibu AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2006 Chevrolet Malibu Maxx LT 3.5 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at heater pipe assembly using hose clamp pliers J 38185 or equivalent.
    • Remove hose from heater pipe assembly.
    • Disconnect heater inlet hose from underhood junction box retainer clip.
    • Reposition heater hose inlet clamp at water pump using hose clamp pliers J 38185 or equivalent.
    • Remove heater inlet hose from water pump...

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Chevrolet Malibu AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2006 Chevrolet Malibu LT 2.2 L4 GAS

    • Raise and support vehicle .
    • Remove front fender liner.
    • R...

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2006 Chevrolet Malibu AUTOMOBILES

    Component location diagrams for most 2006 Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Diagram for 2006 Chevrolet Malibu Maxx LT 3.5 V6 GASEngine Compartment Diagram for 2006 Chevrolet Malibu Maxx LT 3.5 V6 GAS

    Components on diagram:
  • Brake Fluid Level Switch
  • Coolant Level Switch
  • Electronic Brake Control Module
  • Powertrain Control Module
  • Fuse Block
  • Instrument Panel Diagram for 2006 Chevrolet Malibu SS 3.9 V6 GASInstrument Panel Diagram for 2006 Chevrolet Malibu SS 3.9 V6 GAS

    Components on diagram:
  • Accelerator Pedal
  • Accelerator Pedal Position Sensor
  • Brake Pedal
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2006 Chevrolet Malibu AUTOMOBILES

    OEM drawn wiring diagrams for most 2006 Chevrolet Malibu cars and light trucks sold in the U.S.

    2006 Chevrolet Malibu LT 3.5 V6 GAS Wiring Diagram2006 Chevrolet Malibu LT 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Windshield Washer Fluid Level Switch
  • Hood Ajar Switch
  • RH Low Beam Headlamp
  • LH Low Beam Headlamp
  • Horn Assembly
  • 2006 Chevrolet Malibu Maxx LT 3.5 V6 GAS Wiring Diagram2006 Chevrolet Malibu Maxx LT 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Driver Heated Seat Switch
  • Driver Heated Seat Cushion Element
  • Driver Heated Seat Back Element
  • Driver Heated Seat Control Module
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2006 Chevrolet Malibu AUTOMOBILES

    OEM TSB listings for most 2006 Chevrolet Malibu cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2006 Chevrolet Malibu LS 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: GM of Canada New Vehicle Limited Warranty Tire Program
    Vehicle: 2006 Chevrolet Malibu LS 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2006 Chevrolet Malibu AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Malibu SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2008 Chevrolet Malibu Tail Light, Driver Side.

    Source: Auto Body Parts Store

    $89.83

    Click here to view more details1999 Chevrolet Malibu Coolant Temperature Sensor, 3/8 in. x 18 NPT thread size; Pin type; With 2-prong male terminal; AutoTrust Platinum products are guaranteed to meet or exceed the original manufacturer's standards and quality; <b>Backed by a 5-year unlimited warranty</b>; If the part breaks or is damaged anytime within 5 years from purchase, simply cover shipping and handling and we will send you a new part - even if we have already sent you a new product and it becomes damaged again..

    Source: Auto Body Parts Store

    $7.34

    Click here to view more details about 2003 Chevrolet Malibu 15" x 6" Alloy Wheel2003 Chevrolet Malibu 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 42MM Offset; 5 Spokes; 5 Lug; 115MM BP; Machined With Charcoal Vents, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details1983 Jeep CJ5 L4, 2.5 L, 151 CID Rebuilt Engine, 83-87 Eagle, 83-86 Jeep, 7/16" Head bolts, oil filter bypass in block, mechanical F/P., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,297.00

    Click here to view more details2008 Chevrolet Malibu Used Parking Lamp, Driver Side, OE#25829654-S LH/RH SAME, Very Good.

    Source: Used Auto Parts Store

    $122.00

    Click here to view more details2003 Chevrolet Malibu Used Rear Vent Window, Passenger Side, Very Good.

    Source: Used Auto Parts Store

    $72.00
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