2005 Chevrolet Cavalier Brake Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Chevrolet Cavalier car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2005 Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius appro...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Description -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

AC-Delco Tandem Diaphragm Type

This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .

In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off f...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Tightening Specifications
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Precautions
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure.

  • Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
  • Wear suitable respirator approved for asbestos dust use during repair procedure...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

Brake Pedal

Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor, Replace
Vehicle: 2005 Chevrolet Cavalier 2.2 L4 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from caliper.
  • Remove mo...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Cavalier BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2005 Chevrolet Cavalier vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find