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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Mercury Sable car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2004 Mercury Sable automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2004 Mercury Sable
- 2004 Mercury Sable 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:U
- 2004 Mercury Sable 3.0 V6 FLEX, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:2
- 2004 Mercury Sable 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:S
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Brake Pad Service -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Five Hundred, Freestyle, Fusion Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr -> Installation -> LS & Thunderbird -> Removal
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
On models with anti-lock brakes, the brake system power booster must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal at least 25 times with the ignition in the Off position.
After performing any service work, obtain a firm brake pedal before moving the vehicle.
Five Hundred, Freestyle, Fusion Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Removal
- On models equipped with air suspension, turn service switch Off position.
- On all models, raise and support rear of vehicle, then remove tire and wheel assembly...
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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Rotor, Replace -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr -> Installation -> LS & Thunderbird -> Removal
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Removal
- Remove rear disc brake caliper as outlined under . Do not disconnect flexible hose unless caliper requires service.
- Support caliper with suitable wire or tie strap so flexible hose is not stretched or twisted.
- Remove rear disc support bracket to wheel knuckle bolts.
- Remove rear disc support bracket and brake shoes and linings.
- Remove two nuts and rotor.
Installation
- If installing new rotor, remove protective coating from rotor with suitable carburetor cleaner.
- Lubricate rear hub pilot diameter wi...
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BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Troubleshooting -> Abnormal Conditions -> Brake Booster Operation Test -> Brake Master Cylinder -> Brake Roughness -> Bypass Condition Inspection -> Lateral Runout -> Non-Pressure Leaks -> Normal Conditions -> Thickness Variation -> Wheel Bearing Looseness
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
Brake Roughness
Thickness Variation
If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than .0005 inch, replace the disc.
Lateral Runout
Excessive lateral runout of braking disc may cause a knocking back of the pistons, possibly creating increased pedal travel and vibration when brakes are applied.
Wheel Bearing Looseness
Replace whee...
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Power Brake Units -> Brake System Bleed -> System Priming -> Wheel Bleeding Sequence
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
Pressure bleeding is recommended for all hydraulic brake systems. Ensure all dirt and contaminants are removed from master cylinder area prior to removing reservoir cap.
To prevent air from the pressure tank getting into the lines, do not shake the tank while air is being added to the tank or after it has been pressurized. Set the tank in the required location, bring the air hose to the tank, and do not move it during the bleeding operation. The tank should be kept at least one-third full.
On vehicles equipped with disc brakes and master cylinders without proportioners or press...
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Anti-Lock Brakes -> Sable & Taurus -> Description -> ABS Module (Electronic Control Unit) -> Anti-Lock Brakes -> Hydraulic Control Unit -> Master Cylinder -> Operation -> Pedal Travel Switch -> System Components -> Traction Assist -> Vacuum Booster -> Wheel Sensors
Vehicle: 2004 Mercury Sable 3.0 V6 GAS
The Anti-Lock System (ABS) controls each brake separately, Fig. . The brake pedal force required to engage the system may vary with road surface conditions. A dry surface will require a high force, while a slippery surface will require a much less force. During system operation, the driver will sense a slight brake pedal pulsation accompanied by a rise in brake pedal height and a clicking sound. The pedal effort and pedal feel during normal braking are similar to a conventional power brake system.
The ABS module is self-monitoring. When the ignition switch is turned to the RUN positi...
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2004 Mercury Sable AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Mercury Sable cars and light trucks from 1990+.
Power Brake Units -> Application Chart
Vehicle: 2004 Mercury Sable 3.0 V6 FLEX
CLICK HERE TO GET FULL ACCESS TO 2004 Mercury Sable BRAKE SERVICE PROCEDURES
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