2004 GMC Savana 3500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 GMC Savana 3500

  • 2004 GMC Savana 3500 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2004 GMC Savana 3500 4.8 V8 GAS, CID:294, Fuel Injection, Aspiration:294, Engine VIN:, Desg:V

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2004 GMC Savana 3500 6.0 V8 GAS

Master Cylinder

  • On models equipped with manual brake system,disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire con...

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BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 2004 GMC Savana 3500 6.0 V8 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

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BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit, Replace -> Astro, Avalanche, Escalade EXT, Safari, Sierra, Silverado & SSR -> Aztek & Rendezvous -> Blazer, Bravada, Envoy, Jimmy, Rainier & Trailblazer -> Canyon, Colorado, Sonoma & S10 -> Equinox & Torrent -> Escalade, HHR, Suburban, Tahoe & Yukon -> Express & Savana -> Hummer H2 -> Hummer H3 -> Montana, Silhouette & Venture -> Relay, Terraza, SV6 & Uplander -> SRX -> Vue
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

Aztek & Rendezvous

  • Remove coolant reservoir, then relieve fuel system pressure as follows:
    • Loosen fuel filler cap to discharge tank pressure.
    • Connect fuel pressure gauge tool No. J-34730-1A, or equivalent, to fuel pressure connection. Wrap shop towel around connection while connecting fuel pressure gauge in order to avoid fuel spillage.
    • Install bleed hose into an approved container and open valve in order to bleed fuel system pressure.
    • Drain any fuel remaining in fuel pressure gauge into suitable container.
  • Remove cruise control cable from module, then disconnect electrical ...

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BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2004 GMC Savana 3500 6.0 V8 GAS

Removal

  • Siphon 2/3 of the brake fluid from master cylinder.
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Compress caliper pistons until they bottom in bores using suitable clamp, Fig. .
  • Disconnect brake hose at caliper by removing inlet fitting bolt.
  • Remove mounting bolts and caliper.

Inspection

Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2004 GMC Savana 3500 6.0 V8 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 3500 BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2002 GMC Savana 3500 Mirror, Passenger Side2002 GMC Savana 3500 Mirror, Passenger Side.

Source: Auto Body Parts Store

$25.46

Click here to view more details2003 GMC Savana 3500 Brake Light Switch, Blade type; 6-prong male terminal; A high quality, direct fit OE replacement brake light switch; With 2 years limited Trustbuilt warranty..

Source: Auto Body Parts Store

$8.95

Click here to view more details1972 GMC Sprint Door Mirror, Door Mirror; Driver Side, , .

Source: Wheels / Rims, Mirrors & Lights Store

$43.50

Click here to view more details2000 GMC Savana 3500 V8, 5.7 L, 350 CID Rebuilt Engine, 2-bolt Metric Block, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,769.00

Click here to view more details2008 GMC Savana 3500 Used A/C Compressor, 4.3, AUTO, RWD 4.3L, Very Good.

Source: Used Auto Parts Store

$150.00

Click here to view more details2003 GMC Savana 3500 Used Parking Lamp, Passenger Side, R, Park Lamp-Turn Signal; (below headlamps), R., Very Good.

Source: Used Auto Parts Store

$62.00
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