2004 GMC Savana 3500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 GMC Savana 3500

  • 2004 GMC Savana 3500 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2004 GMC Savana 3500 4.8 V8 GAS, CID:294, Fuel Injection, Aspiration:294, Engine VIN:, Desg:V

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

Delco Master Cylinder

When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...

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BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Drum Brakes -> Precautions
Vehicle: 2004 GMC Savana 3500 6.0 V8 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessiv...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

General System

  • Inspect components for damage or unusual wear. Replace as required.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
  • Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
  • Clean rust and dirt from shoe contact surfaces on backing plate using fi...

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BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Rotor, Replace
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

  • Raise and support vehicle, then remove wheel and tire assemblies.
  • Compress caliper pistons until they bottom in bores using suitable clamp.
  • Remove calip...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2004 GMC Savana 3500 6.0 V8 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 GMC Savana 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Tightening Specifications
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

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$75.00
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