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GMC Savana 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 3500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 3500 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

    Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
    Vehicle: 2001 GMC Savana 3500 5.7 V8 BI-FUEL

    Passenger Cars

    Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:

    • Ensure all disconnected SRS electrical connectors are securely connected and routed.
    • Install all removed fuses in proper locations.
    • From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
    • On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
    • On Prizm models, warning lamp should light for six seconds,...

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    BRAKE SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
    Vehicle: 2000 GMC Savana 3500 7.4 V8 GAS

    Master Cylinder

    Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

    Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

    The quick take-up uses a spring-loaded ball check val...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 2006 GMC Savana 3500 6.6 V8 DIESEL

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    Engines Less Fuel Pressure ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front -> Install -> One Piece Driveshaft -> Rear -> Remove -> Two Piece Driveshaft
    Vehicle: 2009 GMC Savana 3500 6.0 V8 GAS

    Front

    Remove
    • Raise and support vehicle.
    • Mark the front U-joint to the pinion yoke on the front differential.
    • Mark the relationship of the rear U-joint to the transfer case drive flange.
    • Remove the retaining nuts and bolts from the drive flange.
    • Remove the clamps and retaining bolts from the front drive axle pinion flange.
    • Remove the front propeller shaft from the vehicle.
    • Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
    Install
    • Remove the tape or rubber band from the front U-joint
    • Install the front propeller shaf...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2008 GMC Savana 3500 6.6 V8 DIESEL

    Refer to Figs. through for w...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    Alternator, Replace -> Auxiliary -> Single Alternator
    Vehicle: 1999 GMC Savana 3500 7.4 V8 GAS

    Single Alternator

    • Disconnect battery ground cable.
    • Remove coolant reservoir and air cleaner.
    • Remove upper fan shroud.
    • Remove drive belt, using suitable removal tool.
    • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
    • Remove alternator mounting bolts, then alternator from vehicle.
    • Disconnect electrical connectors.
    • Reverse procedure to install, noting the following:
      • Torque front alternator mounting bolt to 37 f...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
    Vehicle: 2000 GMC Savana 3500 6.5 V8 DIESEL

    A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

    Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 1999 GMC Savana 3500 7.4 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
    • Remove hose from thermostat housing crossover assembly.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2006 GMC Savana 3500 LS 6.0 V8 GAS

    • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
    • Route belt over pulleys excep...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    Component location diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    Chassis Harness Routing Diagram for 2004 GMC Savana 3500  6.0 V8 GASChassis Harness Routing Diagram for 2004 GMC Savana 3500 6.0 V8 GAS

    Components on diagram:
  • Trailer Relay
  • Electronic Brake Control Module
  • Fuse Block Underhood
  • Connector C-1
  • Connector C-2
  • Engine Diagram for 2008 GMC Savana 3500 LT 6.0 V8 GASEngine Diagram for 2008 GMC Savana 3500 LT 6.0 V8 GAS

    Components on diagram:
  • Knock Sensor 2
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S.

    2006 GMC Savana 3500 LT 6.0 V8 GAS Wiring Diagram2006 GMC Savana 3500 LT 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Data Link Connector
  • Coolant Level Switch
  • Low Coolant Indicator
  • Engine Control Module
  • 2006 GMC Savana 3500  6.6 V8 DIESEL Wiring Diagram2006 GMC Savana 3500 6.6 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Cruise Indicator
  • Engine Control Module
  • Stoplamp Switch
  • Turn Signal/Multifunction Switch
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Savana 3500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION REGARDING AUTOMATIC TRANSMISSION SHIFT LOCK CONTROL FUNCTION - REVISED
    Vehicle: 2005 GMC Savana 3500 4.8 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: GM NEW VEHICLE TIRE WARRANTY PROGRAM - REVISED
    Vehicle: 2000 GMC Savana 3500 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2002 GMC Savana 3500 Door Handle, Rear, Driver Or Passenger Side2002 GMC Savana 3500 Door Handle, Rear, Driver Or Passenger Side, With keyhole; A high quality, direct fit OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $24.51

    Click here to view more details about 2002 GMC Savana 3500 Mirror, Passenger Side2002 GMC Savana 3500 Mirror, Passenger Side.

    Source: Auto Body Parts Store

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    Click here to view more details2012 GMC Acadia Reflector Rear Passenger Side, Passenger Side Rear Bumper-Mounted Reflector, , .

    Source: Wheels / Rims, Mirrors & Lights Store

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    Click here to view more details2002 GMC Savana 3500 V8, 6.5 L, 395 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $6,365.00

    Click here to view more details2010 GMC Savana 3500 Used Air Flow Meter/Sensor, 6.6, AUTO, 4X4, Very Good.

    Source: Used Auto Parts Store

    $107.00

    Click here to view more details2008 GMC Savana 3500 Used Brake Master Cylinder, 6.0, AUTO, RWD 2500 Series; w/active brake cont (opt JL4), Very Good.

    Source: Used Auto Parts Store

    $119.00
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