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GMC Savana 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 3500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 3500 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

    Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
    Vehicle: 1999 GMC Savana 3500 7.4 V8 GAS

    Passenger Cars

    The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

    Achieva & Skylark
    1994-96
    • Ensure front wheels are in straight-ahead position.
    • Turn ignition switch to LOCK position.
    • Remove AIR BAG fuse from fuse block.
    • On 1995 models, remove lefthand sound insulator panel to ac...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Wheel Cylinder
    Vehicle: 2007 GMC Savana 3500 4.8 V8 GAS

    Delco Master Cylinder

    When performing the following procedures, refer to Fig. noting that the composite reservoir may vary in design.

    Disassemble
    • Remove master cylinder from vehicle.
    • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
    • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
    • Remove fluid level switch and proportioning valve assembly, if equipped.
    • Depress primary piston and remove lock ring.
    • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet to remo...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
    Vehicle: 2003 GMC Savana 3500 6.0 V8 GAS

    Light Duty Emissions

    Normal Service

    Replace every 30,000 miles

    Severe Service

    Rep...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
    Vehicle: 1999 GMC Savana 3500 5.7 V8 GAS

    One Piece Driveshaft
    • Raise and support vehicle.
    • Mark rear universal joint to drive shaft flange.
    • Remove retaining bolts and clamps.
    • Remove propeller shaft from pinion drive flange.
    • Remove propeller shaft from transmission/transfer case.
    • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
    • Reverse procedure to install, noting the following:
      • Align reference marks made during removal.
      • Torque yoke retainer bolts to 18 ft. lbs.
    Two Piece Driveshaft
    • Raise and support vehicle.
    • Suppor...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2008 GMC Savana 3500 LS 6.0 V8 GAS

    Refer to Figs. through for w...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2007 GMC Savana 3500 LT 6.0 V8 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove right transmission cover bolt, if required.
    • Disconnect engine wiring harness electrical connector from oil level sensor.
    • Remove starter motor mounting bolts.
    • Slide starter forward until it clears transmission.
    • Remove attaching nut and starter solenoid S-terminal lead from soleno...

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    MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
    Vehicle: 2006 GMC Savana 3500 LS 6.0 V8 GAS

    This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2009 GMC Savana 3500 6.6 V8 DIESEL

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition hose clamp at heater core and remove hose.
    • Reposition hose clamp at heater inlet pipe and remove hose.
    • Remove hose from vehicle.
    • Reverse procedure t...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2009 GMC Savana 3500 6.0 V8 GAS

    • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
    • Route belt over pulleys excep...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    Component location diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    Shift Lock Control Component Views Diagram for 2006 GMC Savana 3500  6.0 V8 GASShift Lock Control Component Views Diagram for 2006 GMC Savana 3500 6.0 V8 GAS

    Components on diagram:
  • Ignition Key Cylinder
  • A/T Shift Lock Control Solenoid Connector
  • C200
  • Multifunction Switch Lever
  • Turn Signal Switch Lever
  • Automatic Transmission Internal Electronic Components Diagram for 2006 GMC Savana 3500  6.0 V8 GASAutomatic Transmission Internal Electronic Components Diagram for 2006 GMC Savana 3500 6.0 V8 GAS

    Components on diagram:
  • Automatic Transmission Fluid Temperature Sensor
  • Shift Solenoid Valve Assembly
  • Pressure Control Solenoid Valve Assembly
  • Automatic Transmission Input Speed Sensor Assembly
  • Automatic Transmission Output Speed Sensor Assembly
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S.

    2005 GMC Savana 3500  4.8 V8 GAS Wiring Diagram2005 GMC Savana 3500 4.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Rear Dome Lamp
  • Front Courtesy/Reading Lamp
  • 2006 GMC Savana 3500  6.6 V8 DIESEL Wiring Diagram2006 GMC Savana 3500 6.6 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Driver Seat Adjuster Switch
  • Driver Seat Motor
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Savana 3500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: WHEEL ALIGNMENT SPECIFICATIONS, REQUIREMENTS AND RECOMMENDATIONS FOR GM VEHICLES - REVISED
    Vehicle: 1999 GMC Savana 3500 6.5 V8 DIESEL

    Auto Systems:
  • Tools, Equipment
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Steering, Suspension
  • Document: TIRE/WHEEL CHARACTERISTICS (VIBRATION, BALANCE, SHAKE, FLAT SPOTTING) OF GM ORIGINAL EQUIPMENT TIRES - REVISED
    Vehicle: 1999 GMC Savana 3500 6.5 V8 DIESEL

    Symptoms:
  • Vibration
  • Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2000 GMC Savana 3500 Fender Extension, Front, Driver Side2000 GMC Savana 3500 Fender Extension, Front, Driver Side, A high quality, direct fit OE replacement fender extension..

    Source: Auto Body Parts Store

    $32.70

    Click here to view more details about 2004 GMC Savana 3500 Parking Light, Passenger Side2004 GMC Savana 3500 Parking Light, Passenger Side, Bulbs not included; DOT and SAE approved; A high quality, OE replacement parking light; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $34.67

    Click here to view more details about 2007 GMC Pickup Sierra 17" x 7.5" Alloy Wheel2007 GMC Pickup Sierra 17" x 7.5" Alloy Wheel, Alloy Wheel; 17 X 7.5; 6 Flat Spokes; 6 Lug; 5.5 Inch BP; All Polished, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $213.50

    Click here to view more details about 2001 GMC Savana 3500 Special V6, 4.3 L, 262 CID Rebuilt Engine2001 GMC Savana 3500 Special V6, 4.3 L, 262 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,451.00

    Click here to view more details2010 GMC Savana 3500 Used A/C Compressor, 4.8, AUTO, RWD 4.8L, Very Good.

    Source: Used Auto Parts Store

    $184.00

    Click here to view more details2004 GMC Savana 3500 Used Rear Axle Assembly, 6.0, AUTO, RWD 3500 SERIES; EXC. CUTAWAY; W/ACTIVE BRAKE CONT (OPT JL4), Very Good.

    Source: Used Auto Parts Store

    $693.00
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