GMC Savana 3500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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GMC Savana 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 3500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 3500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2001 GMC Savana 3500 5.7 V8 BI-FUEL

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BRAKE SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Tightening Specifications
Vehicle: 2006 GMC Savana 3500 6.0 V8 GAS

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FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-06 C/K, G & R/V Series w/Diesel Engines -> Normal Service -> Severe Service
Vehicle: 2006 GMC Savana 3500 6.6 V8 DIESEL

Normal Service

Repl...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2002 GMC Savana 3500 6.5 V8 DIESEL

Front

  • Raise and support vehicle.
  • Mark the front U-joint to the pinion yoke on the front differential.
  • Mark the relationship of the rear U-joint to the transfer case drive flange.
  • Remove the retaining nuts and bolts from the drive flange.
  • Remove the clamps and retaining bolts from the front drive axle pinion flange.
  • Remove the front propeller shaft from the vehicle.
  • Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
  • Reverse procedure to install, noting the following:
    • Torque front propeller shaft retainer bolts 18 f...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures -> Keyless Entry Transmitter Or DIC Method -> Scan Tool Method
Vehicle: 2009 GMC Savana 3500 4.8 V8 GAS

Keyless Entry Transmitter Or DIC Method

  • On models with standard ignition switch, place the ignition switch in the On position.
  • On models with keyless ignition switch, place the ignition switch in the Accy position.
  • On all models, using the keyless entry transmitters press the lock and unlock buttons at the same time until a horn chirp sounds indicating the learn mode has been actuated. The left front turn signal will also be illuminated.
  • Using the DIC (Driver Information Center) press and release the Info button until the Tire Learn message is indicated on the DIC display. Depres...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 2001 GMC Savana 3500 8.1 V8 GAS

Single Alternator

  • Disconnect battery ground cable.
  • Remove coolant reservoir and air cleaner.
  • Remove upper fan shroud.
  • Remove drive belt, using suitable removal tool.
  • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
  • Remove alternator mounting bolts, then alternator from vehicle.
  • Disconnect electrical connectors.
  • Reverse procedure to install, noting the following:
    • Torque front alternator mounting bolt to 37 f...

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MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> 2005-09 Express & Savana
Vehicle: 2009 GMC Savana 3500 4.8 V8 GAS

  • Turn ignition On, but do not start engine.
  • Fully depress and release accelerator pedal three times within 5 seconds.
  • If Change Engine Oil Lamp flashes for 5 seconds, the system is reset.
  • ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

  • Drain cooling system into a suitable container, then disconnect hose from coolant reservoir.
  • Remove coolant recovery reservoir retaining screws, then coolant recovery reservoir.
  • Remove air intake duct, then disconnect mass air flow sensor electrical connector.
  • Remove MAF/IAT sensor, then pull up on air clea...

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SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2008 GMC Savana 3500 6.6 V8 DIESEL

  • Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
  • Route be...

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COMPONENT LOCATION DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

Component location diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

Auxiliary Heater And A/C Wiring Controls Diagram for 2002 GMC Savana 3500  6.5 V8 DIESELAuxiliary Heater And A/C Wiring Controls Diagram for 2002 GMC Savana 3500 6.5 V8 DIESEL

Components on diagram:
  • HVAC Control Assembly
  • HVAC Control Processor
  • I/P Harness Routing Diagram for 2006 GMC Savana 3500 LS 6.0 V8 GASI/P Harness Routing Diagram for 2006 GMC Savana 3500 LS 6.0 V8 GAS

    Components on diagram:
  • Radio
  • Instrument Panel Cluster Connector
  • Vehicle Communication Interface Module
  • Antenna Connector
  • Connector C-5
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S.

    2005 GMC Savana 3500  4.8 V8 GAS Wiring Diagram2005 GMC Savana 3500 4.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Windshield Wiper/Washer Switch
  • Windshield Wiper Motor
  • 2006 GMC Savana 3500 LS 6.0 V8 GAS Wiring Diagram2006 GMC Savana 3500 LS 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Data Link Connector
  • Throttle Actuator Control Module
  • Cruise Indicator
  • Powertrain Control Module
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Savana 3500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: SHIPPING ENHANCEMENTS FOR OWNER'S MANUALS AND SERVICE MANUALS ORDERED FROM HELM, INC.
    Vehicle: 2002 GMC Savana 3500 6.5 V8 DIESEL

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: AUTOMATIC TRANSMISSION SHIFT, ENGINE DRIVEABILITY CONCERNS OR SERVICE ENGINE SOON (SES) LIGHT ON AS A RESULT OF THE INSTALLATION OF AN AFTERMARKET REUSABLE, EXCESSIVELY OILED AIR FILTER
    Vehicle: 2001 GMC Savana 3500 5.7 V8 BI-FUEL

    Symptoms:
  • Driveability
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2004 GMC Savana 3500 Fender, Front, Driver Side2004 GMC Savana 3500 Fender, Front, Driver Side.

    Source: Auto Body Parts Store

    $43.90

    Click here to view more details about 2002 GMC Savana 3500 Mirror, Passenger Side2002 GMC Savana 3500 Mirror, Passenger Side.

    Source: Auto Body Parts Store

    $25.46

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    Source: Wheels / Rims, Mirrors & Lights Store

    $230.50

    Click here to view more details2002 GMC Savana 3500 V8, 8.1 L, 496 CID Rebuilt Engine, Roller Vortec, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $3,265.00

    Click here to view more details2003 GMC Savana 3500 Used A/C Compressor, Very Good.

    Source: Used Auto Parts Store

    $143.00

    Click here to view more details2001 GMC Savana 3500 Used A/C Compressor, 5.7, AUTO, RWD W/AC OPT C60, Very Good.

    Source: Used Auto Parts Store

    $121.00
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