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GMC Savana 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 3500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 3500 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

    General Service Domestic Vehicles -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
    Vehicle: 2004 GMC Savana 3500 4.8 V8 GAS

    Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

    For R-134a system an electronic type leak detector is recommended.

    Electronic Leak Detectors

    ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Wheel Cylinder
    Vehicle: 2008 GMC Savana 3500 4.8 V8 GAS

    Delco Master Cylinder

    When performing the following procedures, refer to Fig. noting that the composite reservoir may vary in design.

    Disassemble
    • Remove master cylinder from vehicle.
    • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
    • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
    • Remove fluid level switch and proportioning valve assembly, if equipped.
    • Depress primary piston and remove lock ring.
    • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet to remo...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 2001 GMC Savana 3500 6.5 V8 DIESEL

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    Engines Less Fuel Pressure ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1999 GMC Savana 3500 6.5 V8 DIESEL

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from mid 1990's+.

    Description
    Vehicle: 2009 GMC Savana 3500 LT 6.0 V8 GAS

    The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system consists of the BCM (Body Control Module), DIC, instrument cluster, RCDLR (Remote Control Door Lock Receiver), RF (Radio Frequency transmitting tire pressure sensor in each wheel and serial data circuit. Each tire pressure sensor has an internal power supply with a service life of 10 years.

    When the vehicle is...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2006 GMC Savana 3500 6.6 V8 DIESEL

    • Raise and support vehicle.
    • Remove starter to engine brace and heat shields.
    • Disconnect wires from solenoids.
    • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
    • Remove starter motor from vehicle.
    • Reverse procedure to install, noting the fol...

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    MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
    Vehicle: 2004 GMC Savana 3500 6.0 V8 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2006 GMC Savana 3500 6.6 V8 DIESEL

    • Drain coolant into a suitable container.
    • Remove air cleaner, duct and coolant recovery reservoir.
    • Remove mounting bolts, upper to lower mounting bolts and upper fan shroud.
    • Remove mounti...

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    SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2010 GMC Savana 3500 6.0 V8 FLEX

    • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
    • Route belt over pulleys excep...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    Component location diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Diagram for 2001 GMC Savana 3500  5.7 V8 GASEngine Compartment Diagram for 2001 GMC Savana 3500 5.7 V8 GAS

    Components on diagram:
  • A/C Compressor Low Pressure Cutout Switch
  • Door Components Diagram for 2007 GMC Savana 3500 LT 6.0 V8 GASDoor Components Diagram for 2007 GMC Savana 3500 LT 6.0 V8 GAS

    Components on diagram:
  • Right Rear Side Door Lock Actuator
  • Right Rear Side Door Jamb Switch
  • Right Side Door Contact Plate
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S.

    2001 GMC Savana 3500  6.5 V8 DIESEL Wiring Diagram2001 GMC Savana 3500 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Convenience Center
  • 2008 GMC Savana 3500  6.0 V8 GAS Wiring Diagram2008 GMC Savana 3500 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Radio
  • Ignition Switch
  • Body Control Module
  • Chime Module
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Savana 3500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: ACDELCO REPLACEMENT BATTERY WARRANTY PROCEDURES - REVISED
    Vehicle: 2002 GMC Savana 3500 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: NAVIGATION RADIO DIAGNOSTIC QUESTIONNAIRES FOR WARRANTY EXCHANGES THROUGH PQC PARTS RESTRICTION PROCESS - REVISED
    Vehicle: 2002 GMC Savana 3500 5.7 V8 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • Entertainment: Stereo, Radio, Cassettes
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SPECIFICATIONS DATA!

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    Click here to view more details about 2011 GMC Savana 3500 Seat Belt, Front, Driver And Passenger Side2011 GMC Savana 3500 Seat Belt, Front, Driver And Passenger Side.

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    Click here to view more details2005 GMC Envoy XUV Center Cap, Wheel Center Cap; Fits ALY06052; Polished With Oldsmobile Logo; Used, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $16.45

    Click here to view more details2002 GMC Savana 3500 V8, 8.1 L, 496 CID Rebuilt Engine, Roller Vortec, Warranty: 3-Year/100,000 Mile, .

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    $3,265.00

    Click here to view more details2000 GMC Savana 3500 Used A/C Compressor, 4.3, AUTO, 4X2 6-262 (4.3L), Very Good.

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    Click here to view more details2003 GMC Savana 3500 Used Wiper Motor Front, Very Good.

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