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GMC Savana 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 3500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 3500 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

    Compressor Service -> Harrison HD6/HT6 Compressor -> Precautions -> Battery Ground Cable -> Product Compatibility
    Vehicle: 1999 GMC Savana 3500 7.4 V8 GAS

    Product Compatibility

    Before replenishing refrigerant oil, ensure product compatibility with the system being servic...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
    Vehicle: 2000 GMC Savana 3500 6.5 V8 DIESEL

    Accessing Diagnostic Trouble Codes

    Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.

    Diagnostic Trouble Code Interpretation

    Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.

    Wiring Diagrams

    Refer "Wiring Diagrams" in "Vehicle Systems"

    Connector Pin ID

    On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.

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    Diagnostic Process

    • Inspect master cylinder reservoir fluid level and for possible fluid...
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    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 2001 GMC Savana 3500 5.7 V8 BI-FUEL

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    Engines Less Fuel Pressure ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
    Vehicle: 2008 GMC Savana 3500 6.6 V8 DIESEL

    Front

    • Raise and support vehicle.
    • Mark the front U-joint to the pinion yoke on the front differential.
    • Mark the relationship of the rear U-joint to the transfer case drive flange.
    • Remove the retaining nuts and bolts from the drive flange.
    • Remove the clamps and retaining bolts from the front drive axle pinion flange.
    • Remove the front propeller shaft from the vehicle.
    • Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
    • Reverse procedure to install, noting the following:
      • Torque front propeller shaft retainer bolts 18 f...

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    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2009 GMC Savana 3500 LS 6.0 V8 GAS

    Refer to Figs. through for w...

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    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2009 GMC Savana 3500 4.8 V8 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove right transmission cover bolt, if equipped.
    • Disconnect oil level sensor electrical connector.
    • Remove starter bolts.
    • Slide starter forward until starter clears transmission.
    • Remove starter solenoid nut.
    • Remove starter lead from solenoid stud.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Service Four Wheel Drive (4WD) System Warning Lamp ->
    Vehicle: 2007 GMC Savana 3500 6.6 V8 DIESEL

    This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 3500 cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2010 GMC Savana 3500 6.0 V8 FLEX

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition hose clamp at heater core and remove hose.
    • Reposition hose clamp at heater inlet pipe and remove hose.
    • Remove hose from vehicle.
    • Reverse procedure t...

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    SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 3500 AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2010 GMC Savana 3500 6.6 V8 DIESEL

    • Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
    • Route be...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    Component location diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1990+.

    Passenger Compartment Diagram for 1999 GMC Savana 3500  6.5 V8 DIESELPassenger Compartment Diagram for 1999 GMC Savana 3500 6.5 V8 DIESEL

    Components on diagram:
  • Upfitter Provision Relay
  • Shift Lock Control Component Views Diagram for 2006 GMC Savana 3500  6.0 V8 GASShift Lock Control Component Views Diagram for 2006 GMC Savana 3500 6.0 V8 GAS

    Components on diagram:
  • Ignition Key Cylinder
  • A/T Shift Lock Control Solenoid Connector
  • C200
  • Multifunction Switch Lever
  • Turn Signal Switch Lever
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 3500 cars and light trucks sold in the U.S.

    2000 GMC Savana 3500  6.5 V8 DIESEL Wiring Diagram2000 GMC Savana 3500 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Vehicle Control Module
  • Data Link Connector
  • Convenience Center
  • Electronic Brake Control Module
  • Powertrain Control Module
  • 2007 GMC Savana 3500  4.8 V8 GAS Wiring Diagram2007 GMC Savana 3500 4.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Throttle Actuator Control Module
  • Stop Lamp Switch
  • Powertrain Control Module
  • Cruise Control Indicator
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Savana 3500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION REGARDING AUTOMATIC TRANSMISSION SHIFT LOCK CONTROL FUNCTION - REVISED
    Vehicle: 1999 GMC Savana 3500 6.5 V8 DIESEL

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: TIRE/WHEEL CHARACTERISTICS (VIBRATION, BALANCE, SHAKE, FLAT SPOTTING) OF GM ORIGINAL EQUIPMENT TIRES - REVISED
    Vehicle: 1999 GMC Savana 3500 6.5 V8 DIESEL

    Symptoms:
  • Vibration
  • Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 3500 SPECIFICATIONS DATA!

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    Click here to view more details about 2008 GMC Savana 3500 Oxygen Sensor, Driver Side2008 GMC Savana 3500 Oxygen Sensor, Driver Side, A high quality, direct fit OE replacement oxygen sensor; Improves car's engine response and gas mileage; Effectively lowers emissions upon replacing its tired old oxygen sensor; Exceeds OE specifications and test requirements; OE part number 12572705..

    Source: Auto Body Parts Store

    $70.06

    Click here to view more details2002 GMC Savana 3500 Intake Manifold Gasket, Includes lower set, upper set, and central port injection; A high quality, OE replacement intake manifold gasket set; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $31.08

    Click here to view more details1972 GMC Sprint Door Mirror, Door Mirror; Driver Side, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $43.50

    Click here to view more details2000 GMC Savana 3500 V8, 5.7 L, 350 CID Rebuilt Engine, 2-bolt Metric Block, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,769.00

    Click here to view more details2006 GMC Savana 3500 Used A/C Compressor, 4.3, AUTO, RWD 4.3L, Very Good.

    Source: Used Auto Parts Store

    $125.00

    Click here to view more details2003 GMC Savana 3500 Used Hood, BARE, OEM, 88944424, SLIGHT BEND, Average.

    Source: Used Auto Parts Store

    $218.00
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