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2004 Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2004 Ford Excursion 6.8 V10 GAS
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BRAKE SERVICE PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Disc Brakes -> Tightening Specifications
Vehicle: 2004 Ford Excursion 6.0 V8 DIESEL
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1998-06 F250HD, F350-550 & Excursion
Vehicle: 2004 Ford Excursion 6.0 V8 DIESEL
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2004 Ford Excursion 6.0 V8 DIESEL
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Starter, Replace
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.
- Remove starter motor solenoid B+ nut and wire.
- Remove starter motor solenoid S nut and wire.
- Remove starter motor mounting bolts.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Ford Excursion 5.4 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine.
- Remove hose from engine.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford Excursion AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Ford Excursion 6.8 V10 GAS
- Use 1/2 square hole in drive belt tensioner pulley hub to rotate drive belt tensioner counterclockwise and rem...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Ford Excursion AUTOMOBILES
Component location diagrams for most 2004 Ford Excursion cars and light trucks sold in the U.S. from 1990+.
Door Component Location Views Diagram for 2004 Ford Excursion 6.8 V10 GAS Components on diagram: |
In Roof Panel Component Location Views Diagram for 2004 Ford Excursion 6.8 V10 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Ford Excursion AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Ford Excursion cars and light trucks sold in the U.S.
2004 Ford Excursion 5.4 V8 GAS Wiring Diagram Components on diagram: |
2004 Ford Excursion 6.0 V8 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Ford Excursion AUTOMOBILES
OEM TSB listings for most 2004 Ford Excursion cars and light trucks sold in the U.S. from 1985+.
Document: Diesel Coolant Maintenance - Service Tips Vehicle: 2004 Ford Excursion 5.4 V8 GAS Auto Systems: |
Document: COOLANT LOSS - 6.0L Vehicle: 2004 Ford Excursion 6.0 V8 DIESEL Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford Excursion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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