2004 Chevrolet Silverado 1500 Brake Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Silverado 1500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2004 Chevrolet Silverado 1500 automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

We have info for following modifications of 2004 Chevrolet Silverado 1500

  • 2004 Chevrolet Silverado 1500 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:X
  • 2004 Chevrolet Silverado 1500 4.8 V8 GAS, CID:294, Fuel Injection, Aspiration:294, Engine VIN:, Desg:V
  • 2004 Chevrolet Silverado 1500 5.3 V8 GAS, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:T
  • 2004 Chevrolet Silverado 1500 5.3 V8 FLEX, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 1500 cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2002 -> 2002-03 -> 2003-06 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10 -> Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon -> Bravada, Envoy, Rainier & Trailblazer -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2004 Chevrolet Silverado 1500 5.3 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.

Diagnostic Trouble Code Interpretation

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
[[table data]]
Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
[[table data]]
2003-06
[[table data]]
Bravada, Envoy, Rainier & Trailblazer
2002-03
[[table data]]
2004-06
[[table data]]
Express & Savana
2002
[[table data]]
2003-06
[[table data]]
Sierra & Silverado
2002
[[table data]]
2003-06
[[table data]]

Connector Pin Identification

[[table data]]

Diagnostic Tests

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
[[table data]]
Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
[[table data]]
2003-06
[[table data]]
Bravada, Envoy, Rai...
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]

[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 1500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Description -> Operation -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 2004 Chevrolet Silverado 1500 5.3 V8 FLEX

In order to properly service power brake systems, a thorough understanding of the various power assist systems is required. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort required to obtain acceptable stopping performance. Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies which use engine vacuum and in some cases vacuum from an external vacuum pump, and hydraulic assist assemblies which use hydraulic pressure developed by an external pump (us...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 1500 cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> System Service -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> Manual Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Silverado 1500 4.8 V8 GAS

Brake System Bleed

Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.

Manual Bleed
  • Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
  • Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
  • ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 1500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Service
Vehicle: 2004 Chevrolet Silverado 1500 4.3 V6 GAS

The power brake unit is n...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 1500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Silverado 1500 5.3 V8 FLEX

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 1500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Silverado 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Silverado 1500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2004 Chevrolet Silverado 1500 4.8 V8 GAS

Removal

  • Siphon 2/3 of the brake fluid from master cylinder.
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Compress caliper pistons until they bottom in bores using suitable clamp, Fig. .
  • Disconnect brake hose at caliper by removing inlet fitting bolt.
  • Remove mounting bolts and caliper.

Inspection

Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Silverado 1500 BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2004 Chevrolet Silverado 1500 vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find