2004 Chevrolet Monte Carlo Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Chevrolet Monte Carlo

  • 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS, CID:207, Fuel Injection, Aspiration:207, Engine VIN:, Desg:E
  • 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS, CID:231, Fuel Injection, Aspiration:231, Engine VIN:, Desg:K
  • 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS, CID:231, Fuel Injection, Aspiration:231, Engine VIN:, Desg:1

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Monte Carlo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Except ION & L-Series -> ION -> L-Series -> Master Cylinder
Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS

Master Cylinder

Except ION & L-Series
  • On Vibe models, remove air filer hose clamp and hose from throttle body.
  • On all models, disconnect fluid level sensor retainer and electrical connector.
  • Drain master cylinder reservoir brake fluid into suitable container.
  • Plug hose.
  • Disconnect master cylinder brake pipes. Plug open pipes.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir, as required.
  • Reverse procedure to install. Bleed hydraulic system as outlined in .
ION
  • Remove underhood electrical center cover.
  • Remove Connector Position Assurance (CPA) connector from brake fluid level...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Monte Carlo cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Do not let reservoir fall below half full during bleeding procedure.
  • If required, bleed master cylinder as follows:
    • Loosen master cylinder forward brake line connection until fluid flows from reservoir, then tighten brake line.
    • Have assistant t...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Monte Carlo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Monte Carlo cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting
Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius appro...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Monte Carlo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Monte Carlo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS

If brake fluid is old, rusty or contaminated or whenever new components are installed in hydraulic system, the system must be flushed. Bleed brakes...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Monte Carlo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Monte Carlo cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor, Replace
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from caliper.
  • Remove mo...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Monte Carlo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Monte Carlo cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Precautions
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS

  • Keep grease and other foreign material off brake linings, caliper, surfaces of disc and external surfaces of hub.
  • Avoid deforming disc, and nicking or scratching brake linings.
  • Worn or damaged rubber piston seals should be replaced.
  • During removal and installation of a wheel assembly, ensure not to interfere with or damage caliper splash shield, or bleeder screw.
  • Front wheel bearings pre...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Monte Carlo BRAKE SERVICE PROCEDURES

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