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2004 Chevrolet Monte Carlo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Monte Carlo car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Monte Carlo automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
Power Brake Units -> Troubleshooting -> Brakes Grab -> Hard Pedal/Brakes Inefficient -> Slow Or No Release
Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS
Brakes Grab
- Contaminated, worn or faulty brake linings.
- Drum or brake rotor out-of-round.
- Faulty brake booster.
Hard Pedal/Brakes Inefficient
- Contaminated, glazed or faul...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS
- Raise and support vehicle on a hoist.
- Remove tire and wheel assembly.
- Disconnect tie rod from knuckle.
- Insert a drift into rotor and against caliper in order to prevent rotor from turning.
- Remove wheel drive shaft nut.
- Remove stabilizer link.
- Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
Component Locations
Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS
Refer to Figs...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
Starter, Replace
Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove front lower air deflector panel.
- Remove torque converter covers.
- Remove mounting nuts and...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1997-2005 Century, Regal, 1998-2002 Intrigue & 2000-05 Impala & Monte Carlo
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Place the windshield wipers in the up position by turning the ignition switch Off when the wipers reach the desired position.
- Open the hood.
- Lift the righthand side of the rear hood seal from the flange in the area of the rig...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS
Lower
- Raise and support vehicle.
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from engine using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from engine and from vehicle.
- Reverse procedure to install.
...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS
- Rotate tensioner counterclockwise to remove the dri...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1990+.
 Below Right Side of Instrument Panel Diagram for 2004 Chevrolet Monte Carlo SS 3.8 V6 GASComponents on diagram: |
 Left Side of Instrument Panel Support Diagram for 2004 Chevrolet Monte Carlo SS 3.8 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Monte Carlo cars and light trucks sold in the U.S.
 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Monte Carlo SS 3.8 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Monte Carlo cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Monte Carlo LS 3.4 V6 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Monte Carlo TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Monte Carlo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Monte Carlo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Monte Carlo SPECIFICATIONS DATA!
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