2004 Chevrolet Cavalier A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Chevrolet Cavalier

  • 2004 Chevrolet Cavalier 2.2 L4 GAS, CC:2198, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:F
  • 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:6

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Cavalier & Sunfire -> Component Diagnosis & Testing -> Blower Motor -> Control Panel
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

Blower Motor

Refer to "Diagnostic Tests" and for blower motor diagnosis an...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+

Component Replacement & Adjustment -> Cavalier & Sunfire -> Thermostat, Replace
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

  • On models equipped with automatic transmission, remove exhaust manifold as follows:
    • Remove exhaust manifold heat shield.
    • Remove oxygen sensor.
    • Raise and support vehicle.
    • Remove manifold to exhaust flex decoupler mounting bolts.
    • Disconnect pipe from exhaust manifold by pulling down and back on exhaust pipe.
    • Lower vehicle.
    • ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+

Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

Passenger Cars

Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:

  • Ensure all disconnected SRS electrical connectors are securely connected and routed.
  • Install all removed fuses in proper locations.
  • From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
  • On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
  • On Prizm models, warning lamp should light for six seconds,...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+

Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 GAS

Passenger Cars

The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

Achieva & Skylark
1994-96
  • Ensure front wheels are in straight-ahead position.
  • Turn ignition switch to LOCK position.
  • Remove AIR BAG fuse from fuse block.
  • On 1995 models, remove lefthand sound insulator panel to ac...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Technical Service Bulletins -> HVAC System Inoperative For Drive Cycle, Poor HVAC System Performance In High Ambient Temperatures -> 2003 Bravada, Envoy & TrailBlazer
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 BI-FUEL

2003 Bravada, Envoy & TrailBlazer

On some of these models there may be no cold air from the HVAC system during a drive cycle. This may occur at any time during the drive cycle and at any temperature setting. The HVAC system operation returns to normal after the vehicle has been keyed to off and restarted. This is inter...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Cavalier A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Chevrolet Cavalier cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Cavalier & Sunfire -> Air Conditioning System Troubleshooting
Vehicle: 2004 Chevrolet Cavalier 2.2 L4 GAS

If an air conditioning system fault is suspected, inspect the following conditions:

  • Outer surfaces of radiator and condenser cores to ensure air flow is not blocked by dirt, leaves or other foreign material.
  • Restrictions or kinks in condenser core, hoses or tubes.
  • Blower motor operation.
  • Refrig...

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