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2003 Suzuki Aerio CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2003 Suzuki Aerio AUTOMOBILES
Air Bag System Precautions -> Suzuki -> Disarming -> Aerio, Grand Vitara, Vitara & XL-7 -> Esteem -> Sidekick & X-90 -> Swift -> Verona
Vehicle: 2003 Suzuki Aerio 2.0 L4 GAS
Esteem
- Place front wheels in straight-ahead position.
- Turn ignition to Lock and remove key, then disconnect battery ground cable.
- Remove Air Bag and "IG" fuses from junction/fuse box, Figs. through , located under lefthand side of instrument panel.
- Remove lefthand upper steering column cap, then unlock and disconnect driver's air bag module yellow connector.
- Open glove compartment door, then push stoppers on lefthand and righthand sides and remove glove compartment.
- Disconnect passenger's air bag yellow connector.
- Allow 90 seconds for SDM...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Suzuki Aerio AUTOMOBILES
Suzuki -> Fuel Filter Scheduled Maintenance -> Aerio -> Normal Service -> Severe Service
Vehicle: 2003 Suzuki Aerio SX 2.0 L4 GAS
Normal Service
Replace every 120 months or 120,000 mi...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Suzuki Aerio AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2003 Suzuki Aerio SX 2.0 L4 GAS
- Raise and support vehicle, then remove front wheels.
- Remove driveshaft nut while depressing brake pedal.
- Remove caliper carrier and caliper. Position caliper aside to prevent bending or twisting of brake hose.
- Remove brake disc screws, then the disc by using two 8mm bolts screwed into disc face.
- Remove wheel hub using s...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Suzuki Aerio AUTOMOBILES
Alternator, Replace
Vehicle: 2003 Suzuki Aerio SX 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet hose and air cleaner assembly.
- Remove power steering return line clamp bolt.
- Raise and support vehicle.
- Remove righthand front wheel, then drain transaxle fluid into suitable container.
- Disconnect tie rod end from steering knuckle using suitable tool.
- Using suitable hammer, drive out drive shaft joint to release snap ring fitting fro...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Suzuki Aerio AUTOMOBILES
Suzuki -> Anti-Lock Brake System Warning Lamp -> 2002-07 Aerio
Vehicle: 2003 Suzuki Aerio SX 2.0 L4 GAS
The Anti-Lock Brake System (ABS) indicator lamp should illuminate for approximately 2 seconds as a bulb check when the ignition Switch is placed in the on position. If the lamp remains illuminated or comes on while driving the vehicle or is blinking, a fault in the ABS has been detected. After diagnosis and repair are completed, the DTCs can be cleared using a suitable scan tool or as follows:
- Place ignition switch in the off position.
- Co...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Suzuki Aerio AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Suzuki Aerio SX 2.0 L4 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Suzuki Aerio AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 Suzuki Aerio SX 2.0 L4 GAS
- Disconnect battery ground cable at battery.
- Remove engine under cover of right side from vehicle body.
- Loosen ...
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COMPONENT LOCATION DIAGRAMS FOR 2003 Suzuki Aerio AUTOMOBILES
Component location diagrams for most 2003 Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
Instrument Panel For Ground Point Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS Components on diagram: |
Trunk Room Harness Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2003 Suzuki Aerio AUTOMOBILES
OEM drawn wiring diagrams for most 2003 Suzuki Aerio cars and light trucks sold in the U.S.
2003 Suzuki Aerio SX 2.0 L4 GAS Wiring Diagram Components on diagram: |
2003 Suzuki Aerio SX 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 Suzuki Aerio AUTOMOBILES
OEM TSB listings for most 2003 Suzuki Aerio cars and light trucks sold in the U.S. from 1985+.
Document: CORRECT COOLANT USAGE Vehicle: 2003 Suzuki Aerio 2.0 L4 GAS Auto Systems: |
Document: PARTS LIST FOR REPAIRING MANUAL TRANSAXLE 5TH GEAR CONCERNS Vehicle: 2003 Suzuki Aerio 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 Suzuki Aerio AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Suzuki Aerio cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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