2003 MERCEDES-BENZ C240 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ C240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ C240 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Precautions -> Battery Ground Cable
Vehicle: 2003 MERCEDES-BENZ C240 2.6 V6 GAS

Battery Ground Cable

Prior to service, dis...

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BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ C240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ C240 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> ABS, ASR, ETS & SPS -> ABS, ESP & SPS -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Component Locations -> Connector Terminal Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> E55, E320, E430, E500, SL55, SL500 & SL600 -> Function Tests -> Generic Scan Tool -> Hand-Held Tester -> Hand-Held Tester (HHT) Tool -> Impulse Counter Scan Tool -> SL55, SL500, SL600, SLK32, SLK230 & SLK320 -> Symbol Explanation -> Symptom Related Diagnosis -> Wiring Diagrams
Vehicle: 2003 MERCEDES-BENZ C240 2.6 V6 GAS

Symbol Explanation

Refer to Figs. through , for explanations of symbols, connections and steps included in charts.

Accessing Diagnostic Trouble Codes

ABS systems with ASR or ETS may only be inspected using Hand-Held Tester(HHT) tool No. 965 589 00 01 00, or equivalent scan tool.

Generic Scan Tool

Follow tool manufacturers instructions and connect suitably programmed scan tool to generic scan tool connection X11/22, Fig. .

Hand-Held Tester (HHT) Tool
  • Turn ignition switch to Off position.
  • On models equipped with 16-pin Data Link Connector(DLC), connect Hand-Held Tester tool No. 965 5...

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CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ C240 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ C240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ C240 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Less ESP -> With ESP
Vehicle: 2003 MERCEDES-BENZ C240 2.6 V6 GAS

Less ESP

  • Connect suitable brake fluid changing tool following tool manufacturer's instructions. Bleed pressure is 29 psi.
  • Open righthand rear brake caliper bleed screw and allow approximately 2.7 ounces of brake fluid to flow out without any bubbles.
  • Tighten bleed screw to specifications.
  • Repeat bleeding procedure at lefthand rear, righthand front and lefthand front calipers.
  • On CL55, CL500, CL600, S55, S430, S500 and S600 models, open master cylinder bleed screw and allow brake fluid to flow without any bubbles. Tighten bleed screw to specifications.
  • On all models, operate brake p...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ C240 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ C240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ C240 cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed
Vehicle: 2003 MERCEDES-BENZ C240 2.6 V6 GAS

Refer to procedure a...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ C240 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ C240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ C240 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Brake Booster, Replace -> CL55, CL500, CL600, S55, S430, S500 & S600 -> CLK55, CLK320, CLK430 & CLK500 -> E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
Vehicle: 2003 MERCEDES-BENZ C240 2.6 V6 GAS

Brake Booster, Replace

E55, E320, E430, E500, SL55, SL500, SL600, SLK32, SLK230 & SLK320
  • Remove master cylinder as outlined in "Hydraulic Brake Systems."
  • Inspect master cylinder rear piston for leaks. If no leaks are visible, proceed as follows:
    • Remove and measure brake fluid in booster.
    • If there is more than 3.38 ounces of brake fluid, booster must be replaced.
  • Disconnect vacuum line at booster.
  • Remove cover below instrument panel.
  • Disconnect brake pedal return spring.
  • Disconnect pedal locking device and remove pin.
  • Remove carrier mounting nuts.
  • Remove brake booster. Do not damage ...

CLICK HERE TO GET FULL ACCESS TO 2003 MERCEDES-BENZ C240 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ C240 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 MERCEDES-BENZ C240 cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2003 MERCEDES-BENZ C240 2.6 V6 GAS

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