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MERCEDES-BENZ C240 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ C240 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ C240 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ C240 cars and light trucks from 1990+
Mercedes-Benz -> Component Replacement & Adjustment -> Multipurpose Sensor, Replace -> CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600
Vehicle: 2004 MERCEDES-BENZ C240 2.6 V6 GAS
CL55 AMG, CL500, CL600, S55 AMG, S430, S500 & S600
- Remove mounting bolt...
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BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ C240 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2002 MERCEDES-BENZ C240 2.6 V6 GAS
Master Cylinder
- Remove brake fluid from reservoir.
- Disconnect bolt and remove reservoir from tandem master brake cylinder.
- Disconnect brake lines.
- On CL55, CL500, CL600, S55, S430, S500 and S600 model...
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FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C240 cars and light trucks sold in the U.S. for 1980+.
Mercedes-Benz -> Component Locations -> C32, C230, C240, C320, CL55, CL500, CL600, CLK55, CLK320, CLK500, ML320, ML430, ML500, SLK32, SLK230 & SLK320
Vehicle: 2002 MERCEDES-BENZ C240 2.6 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ C240 cars and light trucks from 1990+.
DRIVESHAFT, Replace
Vehicle: 2001 MERCEDES-BENZ C240 2.6 V6 GAS
Lethal injuries are possible if vehicle slips off of lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.
- Raise vehicle.
- Remove exhaust system at flange connection.
- Remove exhaust shielding plate.
- Remove bottom part of noise encapsulation.
- Remove rear engine crossmember and rear engine mount.
- Unscrew crossmember at floor shift.
- Detach front reinforcement brace below propeller shaft.
- Slacken bolts of propeller shaft intermediate bearing.
- Disconnect ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ C240 cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2005 MERCEDES-BENZ C240 2.6 V6 GAS
Refer to Fig. for wiring...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ C240 cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2001 MERCEDES-BENZ C240 2.6 V6 GAS
- Remove engine compartment bottom cover.
- Remove catalytic converter or front exhaust system
- Disconnect electrical con...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C240 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mercedes-Benz -> 2002-07 C & 2002-09 CLK Class
Vehicle: 2004 MERCEDES-BENZ C240 2.6 V6 GAS
On 2002-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ C240 cars and light trucks sold in the U.S. from 1990+.
Mercedes-Benz -> Roll Bar Warning Lamp ->
Vehicle: 2003 MERCEDES-BENZ C240 2.6 V6 GAS
The Roll Bar warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. After the engine has been started, the warning lamp should go off. If the warning lamp remains on or if warning lamp illuminates while drivi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ C240 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2001 MERCEDES-BENZ C240 2.6 V6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ C240 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ C240 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ C240 2.6 V6 GAS
- Open engine hood.
- Remove front engine cover.
- Remove hose from silencer.
- Remove two bolts securing charge air hose to silencer.
- Rotate or lift belt tensioner arm counterclockwise using a suita...
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COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ C240 AUTOMOBILES
Component location diagrams for most MERCEDES-BENZ C240 cars and light trucks sold in the U.S. from 1990+.
Tailgate Diagram for 2004 MERCEDES-BENZ C240 2.6 V6 GAS Components on diagram: |
Center Console, Front Diagram for 2001 MERCEDES-BENZ C240 2.6 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR MERCEDES-BENZ C240 AUTOMOBILES
OEM drawn wiring diagrams for most MERCEDES-BENZ C240 cars and light trucks sold in the U.S.
2003 MERCEDES-BENZ C240 2.6 V6 GAS Wiring Diagram Components on diagram: |
2005 MERCEDES-BENZ C240 2.6 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ C240 AUTOMOBILES
OEM TSB listings for most MERCEDES-BENZ C240 cars and light trucks sold in the U.S. from 1985+.
Document: ELECTRIC HEAD RESTRAINT HEIGHT ADJUSTER NOT FUNCTIONING - REVISED Vehicle: 2005 MERCEDES-BENZ C240 4matic 2.6 V6 GAS Symptoms: |
Document: A/C MODULE / CONTROL FUNCTIONS Vehicle: 2003 MERCEDES-BENZ C240 4matic 2.6 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ C240 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ C240 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ C240 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ C240 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ C240 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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