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We have info for following modifications of 2003 Dodge RAM 1500 VAN
- 2003 Dodge RAM 1500 VAN 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
- 2003 Dodge RAM 1500 VAN 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
- 2003 Dodge RAM 1500 VAN 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 1500 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Fin Sensing Cycling Clutch Switch, Replace
Vehicle: 2003 Dodge RAM 1500 VAN 5.9 V8 GAS
- Remove screws securing top cover of heater and A/C housing to housing, then disconnect fin sensing cycling clutch...
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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 1500 VAN cars and light trucks from 1990+
Component Replacement & Adjustment -> Dakota, Durango, Full Size Pickup, Full Size Van, Grand Cherokee, Liberty & Wrangler -> Heat/Defrost Door, Replace -> Dakota & Durango -> Full Size Pickups & Grand Cherokee -> Wrangler
Vehicle: 2003 Dodge RAM 1500 VAN 3.9 V6 GAS
Full Size Pickups & Grand Cherokee
- Remove heater and A/C unit as described under "Heater Housing, Replace," then invert unit and separate door pivot from pivot pin.
- Disconnect vacuum line, then separate halves of heater and A/C unit and remove center adapter heat duct and screw.
- Remove door from bottom half of heater and A/C unit.
- Reverse procedure to install. Ensure door pivot pins align with holes when assembling heater and A/C housing.
Dakota & Durango
- Remove heater and A/C housing as outlined under "Heater Housing, Replace," then heater an...
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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 1500 VAN cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2003 Dodge RAM 1500 VAN 5.2 V8 GAS
DaimlerChrysler Corp.
Sebring & Stratus Coupe
Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.
- Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
- Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...
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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 1500 VAN cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2003 Dodge RAM 1500 VAN 5.2 V8 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
For R-134a system an electronic type leak detector is recommended.
Electronic Leak Detectors
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A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 1500 VAN cars and light trucks from 1990+
Compressor Service -> Sanden TRS-105 Compressor -> Inspection
Vehicle: 2003 Dodge RAM 1500 VAN 3.9 V6 GAS
The clutch plate and clutch pulley are mated at factory. Do not replace compressor clutch pulley or clutch plate separately. The clutch coil can be serviced separately.
- Inspect friction surfaces of clutch pulley and plate for wear. Replace if excessive wear or scoring is present.
- Inspect friction surfaces of clutch pulley and plate for oil contamination. If friction surfaces are oily, clut...
CLICK HERE TO GET FULL ACCESS TO 2003 Dodge RAM 1500 VAN A/C & HEATER SERVICE PROCEDURES
A/C & HEATER SERVICE PROCEDURES FOR 2003 Dodge RAM 1500 VAN AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2003 Dodge RAM 1500 VAN cars and light trucks from 1990+
General Service Domestic Vehicles -> 2003-04 -> Refrigerant Recovery
Vehicle: 2003 Dodge RAM 1500 VAN 5.2 V8 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
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