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2003 Chrysler Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Chrysler Voyager car and truck
repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chrysler Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX
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BRAKE SERVICE PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
Disc Brakes -> Caravan, Town & Country & Voyager -> Precautions -> Bleeding Brakes -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General Precautions
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings. The wheel bearings should be inspected at this time and repacked if necessary.
Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective pad is worn or damaged. Inspect and, if necessary, replace rear brake linings also.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness o...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX
Remove
- Raise and support vehicle.
- Remove cotter pin and nut lock from end of half shaft.
- Remove wheel and tire assembly from vehicle.
- Remove wave washer from end of half shaft.
- With vehicle's brakes applied to keep hub from turning, loosen and remove half shaft nut.
- Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
Description
Vehicle: 2003 Chrysler Voyager 3.3 V6 FLEX
There are two types of TPMS (Tire Pressure Monitoring Systems) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a WCM (Wireless Control Module), three wheel sensor transponders located in three of the four wheel wells, an electronic display, and an indicator lamp.
Upon detection of a warni...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
Starter, Replace
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS
- Remove battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Remove solenoid.
- Disconnect all electrical connectors from starter m...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS
When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
Radiator, Replace
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS
- Remove radiator upper crossmember support.
- Drain cooling system into suitable container, then remove radiator fans.
- Remove A/C condenser side brackets to radiator attaching screws.
- Separat...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Chrysler Voyager AUTOMOBILES
Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 2003 Chrysler Voyager 2.4 L4 GAS
Alternator & A/C Compressor Belt
- Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
- Remove the drive belt.
- Reverse procedure to install, noting the following:
- Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
- Torque alte...
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COMPONENT LOCATION DIAGRAMS FOR 2003 Chrysler Voyager AUTOMOBILES
Component location diagrams for most 2003 Chrysler Voyager cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Components Diagram for 2003 Chrysler Voyager 2.4 L4 GASComponents on diagram: |
 Transmission Control Module Diagram for 2003 Chrysler Voyager 3.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2003 Chrysler Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 2003 Chrysler Voyager cars and light trucks sold in the U.S.
 2003 Chrysler Voyager 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
 2003 Chrysler Voyager 3.3 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 Chrysler Voyager AUTOMOBILES
OEM TSB listings for most 2003 Chrysler Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: Chrome Clad Wheel Adapters For Proper Balancing Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS Auto Systems: |
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Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2003 Chrysler Voyager 3.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 Chrysler Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Chrysler Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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