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2002 Saturn SC Series CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES
Component Replacement & Adjustment -> Saturn -> Compressor, Replace -> 2.2L Engine -> 3.0L Engine -> L Series -> S Series
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
L Series
2.2L Engine
- Recover refrigerant as outlined under .
- Remove suction pipe to compressor retaining bolt, then the suction pipe and seal washer from compressor. Cap pipe to prevent dirt and moisture from entering refrigerant system.
- Install plugs into compressor suction and discharge port to prevent loss of oil during removal.
- Raise and support vehicle.
- Remove lower splash shield.
- Remove discharge line to compressor retaining bolt, then the discharge line and seal washer from compressor. Cap pipe to prevent dirt and mois...
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BRAKE SERVICE PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES
Disc Brakes -> Saturn -> Tightening Specifications
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Component Locations -> Saturn S-Series 1.9L
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
Refer to ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
- With vehicle on ground, depress brake pedal and loosen drive axle-to-hub nut. Make sure vehicle is properly supported and squarely positioned on hoist. To help avoid personal injury, provide additional support to opposite end of vehicle that components will be removed from.
- Raise vehicle on hoist.
- Remove road wheel corresponding to drive axle being removed.
- Remove two push pins to remove side splash shield corresponding to drive axle being removed.
- Remove lower shield to cradle molded-in fasteners at cradle by gently prying at three fastener locations. For left side, remove f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
- Disconnect battery ground cable.
- Remove drive belt.
- Raise and support vehicle, then remove righthand wheel.
- Remove righthand wheelwell and alternator splash shields, then disconnect field wires.
- Hold B+ output stud from rotating using suitable tool t...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES
General Motors Corp./Saturn Cars -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned on as a bulb check. If the warning lamp turns on during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
- Drain cooling system into suitable container.
- Remove air intake duct.
- Remove upper radiator clamp and hose.
- On models equipped with automatic transaxle,remove upper transaxle oil cooler line.
- On all models, remove electric cooling fan.
- Disconnect lower radiator hose.
- Raise and support vehicle.
- Remove lower splash shield.
- On models equipped with automatic trans...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Saturn SC Series AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2002 Saturn SC Series 1.9 L4 GAS
Removal
- Depress tensioner arm, using suitable 14mm or 9/16 inch wrench.
- Remove belt from A/C compressor and idler pulley, then remove belt.
Installation
- Route belt over a...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Saturn SC Series AUTOMOBILES
Component location diagrams for most 2002 Saturn SC Series cars and light trucks sold in the U.S. from 1990+.
Antilock Brake System Component Views Diagram for 2002 Saturn SC Series 1.9 L4 GAS Components on diagram: |
Ground And Splice Pack Locations Diagram for 2002 Saturn SC Series 1.9 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Saturn SC Series AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Saturn SC Series cars and light trucks sold in the U.S.
2002 Saturn SC Series 1.9 L4 GAS Wiring Diagram Components on diagram: |
2002 Saturn SC Series 1.9 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Saturn SC Series AUTOMOBILES
OEM TSB listings for most 2002 Saturn SC Series cars and light trucks sold in the U.S. from 1985+.
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Saturn SC Series 1.9 L4 GAS Auto Systems: |
Document: EVAP Emissions Small Leak Diagnosis (DTC P0442) Vehicle: 2002 Saturn SC Series 1.9 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Saturn SC Series AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Saturn SC Series cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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