2002 Mercury Mountaineer Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Mercury Mountaineer

  • 2002 Mercury Mountaineer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2002 Mercury Mountaineer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2002 Mercury Mountaineer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K

BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Parking Brake w/Rear Disc -> E-Series -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> F-Super Duty
Vehicle: 2002 Mercury Mountaineer 4.0 V6 GAS

F-Super Duty

  • Raise and support vehicle, remove tire and wheel assemblies.
  • Remove rear brake disc rotor.
  • Disconnect rear parking brake cable at parking brake cable equalizer.
  • Disconnect parking brake cable at parking brake lever.
  • Remove outboard brake shoe retaining spring.
  • Remove brake shoe adjusting screw spring, brake shoe hold down springs and brake adjuster screw.
  • Remove parking brake shoe and linings along with inboard brake shoe retracting spring.
  • Reverse procedure to install.

Expedition, Explorer, F-150, F-250, Mountaineer & Navigator

  • Pull front parking brake cable and co...

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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Diagnosis & Testing -> 2002-03 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Pinpoint Tests
Vehicle: 2002 Mercury Mountaineer 4.0 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool and Vehicle Communication Module (VCM) with appropriate adapters, or equivalents, to the Data Link Connector (DCL) located in the passenger compartment beneath the instrument panel. Follow tool manufacturer's instructions for accessing Diagnostic Trouble Codes (DTC).

Diagnostic Trouble Code Interpretation

Refer to Figs. and for...

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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2002 Mercury Mountaineer 4.0 V6 GAS

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with ...

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BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 2002 Mercury Mountaineer 4.0 V6 GAS

The Bendix vacuum brake booster unit is se...

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Mountaineer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Windstar
Vehicle: 2002 Mercury Mountaineer 4.6 V8 GAS

Parking Brake

Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
  • Remove rear disc brake rotor as outlined in "Rotor, Replace."
  • Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
  • Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
E-Super Duty
E-450 & E-550
  • Raise and support vehicle.
  • Remove clevis pin and disconnect adjusting clevis from parking brake lever.
  • Loosen jam nut several turn and position parking brake lever in applied position.
  • Tighten or loosen...

CLICK HERE TO GET FULL ACCESS TO 2002 Mercury Mountaineer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mercury Mountaineer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mercury Mountaineer cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Troubleshooting -> Symptom Chart
Vehicle: 2002 Mercury Mountaineer 4.0 V6 GAS

Symptom Chart

Refer ...

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