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2002 Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
A/C & Cooling System Maintenance -> Ford Motor Co. -> 1994-97 Aerostar, 1994-2002 Explorer, 1995-2002 Ranger, 1997-2002 Mountaineer & 2002 Escape
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX
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BRAKE SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Hydraulic Brake Systems -> Power Brake Unit Service
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX
The Hydro-Boost and Hydro-Max power brake booster...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1999-06 Bronco II, Escape, Explorer, Explorer Sport & Sport Trac, Mariner & Mountaineer -> Normal Service -> Severe Service
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2002 Ford Explorer 4.6 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Starter, Replace
Vehicle: 2002 Ford Explorer 4.0 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid cover.
- Remove B+ terminal nut and disconnect cable.
- Remove S terminal nut and disconnect cable.
- Remove alternator mounting bol...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Ford Motor Co. Trucks -> Check Engine Lamp -> 1998-2006 EEC-V -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2002 Ford Explorer 4.6 V8 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
A temporary fault such as running out of fuel, poor quality or water in fuel or loose...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Ford Explorer 4.0 V6 GAS
- Raise and support vehicle.
- Drain cooling system into suitable...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX
- Raise tensioner by turning counterclockwise, then remove belt.
- Install new be...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Explorer AUTOMOBILES
Component location diagrams for most 2002 Ford Explorer cars and light trucks sold in the U.S. from 1990+.
Engine Bulkhead Component Location Views Diagram for 2002 Ford Explorer 4.6 V8 GAS Components on diagram: |
A-Pillar Component Location Views Diagram for 2002 Ford Explorer 4.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford Explorer AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford Explorer cars and light trucks sold in the U.S.
2002 Ford Explorer 4.0 V6 FLEX Wiring Diagram Components on diagram: |
2002 Ford Explorer Sport 4.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford Explorer AUTOMOBILES
OEM TSB listings for most 2002 Ford Explorer cars and light trucks sold in the U.S. from 1985+.
Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS Vehicle: 2002 Ford Explorer 4.6 V8 GAS Symptoms: |
Document: UNITIZED SEAL DIAGNOSIS - LEAK / GREASE OIL SEPARATION - AXLE BEARING SEAL 8.8 IFS, 8.8 IRS, AND 9.75 IRS AXLES - REVISED Vehicle: 2002 Ford Explorer 4.6 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Explorer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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