2002 Ford Explorer A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Ford Explorer

  • 2002 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2002 Ford Explorer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2002 Ford Explorer Sport 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2002 Ford Explorer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX

While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

  • Refrigerant systems must have an adequate, but not excessive charge.
  • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
  • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Explorer Sport 4.0 V6 GAS

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Compressor, Replace -> 2.3L Engine -> 2.5L Engine -> 2001 -> 2002 -> 3.0L Engine -> 4.0L Engine -> 4.2L Engine -> 4.6L & 5.4L Engines -> 4.6L Engine -> 4.6L, 5.4L & 6.8L Engines -> 5.4L & 6.8L Engines -> 7.3L Diesel Engine -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford Explorer 4.6 V8 GAS

Blackwood, Expedition & Navigator
  • Recover refrigerant as outlined under .
  • Remove drive belt.
  • Remove mounting bolt, manifold and tube assembly. Cap or plug lines and openings.
  • Raise and support vehicle.
  • Disconnect Crankshaft Position (CKP) sensor and compressor electrical connectors.
  • Remove mounting bolts and compressor.
  • Reverse procedure to install, noting the following:
    • Adjust refrigerant oil as outlined under .
    • Install new O-rings coated with suitable refrigerant oil.
    • Torque compressor mounting bolts to 15...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Thermostatic Expansion Valve (Fixed Orifice Tube), Replace -> Auxiliary -> Blackwood, Expedition & Navigator -> Econoline -> Escape, Explorer Sport & Explorer Sport Trac -> Excursion & F-Super Duty -> Explorer & Mountaineer -> F-150 -> Front -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford Explorer 4.6 V8 GAS

Blackwood, Expedition & Navigator
Front
  • Recover refrigerant as outlined under .
  • Remove tube clamp and disconnect auxiliary line fitting.
  • Disconnect condenser to evaporator line from evaporator core using suitable spring lock coupling tool
  • Remove orifice using guide fixed orifice tool No. 412-034, or equivalent. If orifice is broken, use removal tool No. 412-035, or equivalent.
  • Reverse procedure to install. Install new O-rings coated with suitable refrigerant oil.
Auxiliary
    ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Ford Explorer 4.6 V8 GAS

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