2002 Ford Explorer A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Ford Explorer

  • 2002 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2002 Ford Explorer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2002 Ford Explorer Sport 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2002 Ford Explorer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Heater Core, Replace -> 2001 -> 2002 -> Auxiliary -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Front -> Ranger -> Standard -> Villager -> Windstar
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX

Blackwood, Expedition & Navigator
Front
  • Drain coolant into suitable container.
  • Remove instrument panel as outlined under "Instrument Panel."
  • On models equipped with 5.4L engine, proceed as follows:
    • Remove junction block splash shield.
    • Remove mounting bolts and starter relay cable ends.
    • Disconnect wire harness connector.
    • Remove mounting bolts and junction block bracket.
  • On all models, disconnect heater core hoses.
  • Remove mounting screw and air conditioning plenum demister adapter.
  • Disconnect v...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Ford Explorer Sport 4.0 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Explorer Sport 4.0 V6 GAS

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Ford Explorer 4.6 V8 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Vacuum & Wiring Diagrams -> Light Trucks & Vans
Vehicle: 2002 Ford Explorer 4.0 V6 FLEX

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Explorer cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Component Testing & Diagnosis -> Heater Core Pressure Test
Vehicle: 2002 Ford Explorer 4.0 V6 GAS

Heater Core Pressure Test

  • Drain coolant from cooling system, then disconnect water hoses from heater core tubes and install a short piece of heater water hose approximately four inches in length on each tube.
  • Prepare heater core as follows:
    • Fill heater core and water hoses with water, then install plug tool No. BT-7422-B, or equivalent, in one hose end and adapter tool No. BT-7422-A from Rotunda Radiator/Heater Core Pressure Tester tool No. 021-00012, or equivalent, into other end.
    • Secure hoses, plug and adapter with hose cl...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Explorer A/C & HEATER SERVICE PROCEDURES

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$2,530.00

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