2002 Ford Expedition REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


2002 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Disc Brakes -> Brake Pad Service
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Unclip speed sensor wiring from brake hose.
  • Remov...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

  • Remove battery ground cable.
  • Remove air cleaner outlet tube assembly.
  • Drain cooling system into suitable container.
  • Remove front air deflector.
  • Remove upper radiator hose from radiator.
  • Remove overflow bottle from radiator.
  • Remove fan and clutch using suitable fan pulley holding wrench tool and suitable fan clutch wrench.
  • Remove fan shroud attaching bolts, then fan and shroud.
  • Rotate...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition STARTER & ALTERNATOR REPLACEMENT PROCEDURES

CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

  • Drain cooling system into a suitable container.
  • Remove front air deflector if required.
  • Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
  • Disconnect transmission fluid cooler lines from radiato...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

  • Remove air cleaner outlet pipe.
  • Rotate belt tensioner clockwise, using a suitable tool to relieve t...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

Component location diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

I/P Components Diagram for 2002 Ford Expedition  4.6 V8 GASI/P Components Diagram for 2002 Ford Expedition 4.6 V8 GAS

Components on diagram:
  • Cigar Lighter
  • Ignition Switch
  • In-Car Temperature Sensor
  • Ashtray Illumination
  • Clock
  • Accelerator Cable  Diagram for 2002 Ford Expedition  5.4 V8 GASAccelerator Cable Diagram for 2002 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Accelerator Pedal
  • Accelerator Cable
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S.

    2002 Ford Expedition  5.4 V8 GAS Wiring Diagram2002 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Steering Wheel Rotation Sensor
  • Speed Control Servo
  • Generic Electronic Module
  • Electronic Variable Orifice (EVO) Module
  • Electronic Variable Orifice (EVO) Actuator
  • 2002 Ford Expedition  4.6 V8 GAS Wiring Diagram2002 Ford Expedition 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Rear Wiper Up Relay
  • Trailer Tow Running Lamp Relay
  • Rear Wiper Down Relay
  • Wide Open Throttle Relay
  • Fog Lamp Relay
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2002 Ford Expedition Mirror, Passenger Side2002 Ford Expedition Mirror, Passenger Side.

    Source: Auto Body Parts Store

    $26.48

    Click here to view more details2007 Ford Expedition Tail Light, Driver Side.

    Source: Auto Body Parts Store

    $79.46

    Click here to view more details2013 Ford Expedition 17" x 7.5" Steel Wheel, Steel Wheel; 17 X 7.5; 8 Holes; 6 Lug; 135MM BP; Ident Al3z1015b; Silver Full Face, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details2002 Ford Expedition V8, 4.6 L, 281 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,530.00

    Click here to view more details2005 Ford Expedition Used Bumper Bar, Rear, 4DR, BLUE, EDDIE BAUE, Very Good.

    Source: Used Auto Parts Store

    $103.00

    Click here to view more details2007 Ford Expedition Used Bumper Bar, Rear, 4DR, White, Eddie Baue 119 WB, standard hitch (4 pin connector)(INCLUDES THC), Very Good.

    Source: Used Auto Parts Store

    $323.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2002 Ford Expedition vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find