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2002 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Instrument Panel, Replace -> 2001 -> 2002 -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

Blackwood, Expedition & Navigator
  • On models equipped with adjustable pedal system, move adjustable pedal system full forward.
  • On all models, position front seats forward and remove two front floor console rear mounting bolts.
  • Position front seats rears, then remove console finish panel mat and mounting screw.
  • On models equipped with parking aid, remove parking aid switch connector.
  • On models equipped with navigation display unit, remove navigation display unit connector.
  • On models equipped with auxiliary air conditioning, remove a...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> F-Series & Ranger -> Pushrod
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

Pushrod

F-Series & Ranger

To measure pushrod adjustment, use a suitable gauge and position it against the master cylinder mounting surface as illustrated in. Fig. . Adjust pushrod screw by turning it unti...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1999-03 F150 & 1997-2002 Expedition, Navigator & 1997-99 F250LD
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

  • Remove battery ground cable.
  • Remove air cleaner outlet tube assembly.
  • Drain cooling system into suitable container.
  • Remove front air deflector.
  • Remove upper radiator hose from radiator.
  • Remove overflow bottle from radiator.
  • Remove fan and clutch using suitable fan pulley holding wrench tool and suitable fan clutch wrench.
  • Remove fan shroud attaching bolts, then fan and shroud.
  • Rotate...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Ford Motor Co. Trucks -> Check Engine Lamp -> 1998-2006 EEC-V -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.

A temporary fault such as running out of fuel, poor quality or water in fuel or loose...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water inlet.
  • Remove radiator outlet hose from water inlet and from vehicle.
  • Reverse procedure to i...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

  • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

Component location diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

Heat Shields Diagram for 2002 Ford Expedition  4.6 V8 GASHeat Shields Diagram for 2002 Ford Expedition 4.6 V8 GAS

Components on diagram:
  • Front Heat Shield
  • Inlet Pipe Heat Shield
  • Muffler Heat Shield
  • Rear Catalyst Shield
  • I/P Components Diagram for 2002 Ford Expedition  4.6 V8 GASI/P Components Diagram for 2002 Ford Expedition 4.6 V8 GAS

    Components on diagram:
  • Cigar Lighter
  • Ignition Switch
  • In-Car Temperature Sensor
  • Ashtray Illumination
  • Clock
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S.

    2002 Ford Expedition  4.6 V8 GAS Wiring Diagram2002 Ford Expedition 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Rear Blower Motor Switch
  • Front Blower Motor Switch
  • Auxiliary A/C Blower Motor Resistor
  • 2002 Ford Expedition  4.6 V8 GAS Wiring Diagram2002 Ford Expedition 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Electronic Day/Night Mirror
  • Right Reversing Lamp
  • Left Reversing Lamp
  • Parking Aid Module
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2000 Ford Expedition Bumper Trim, Front.

    Source: Auto Body Parts Store

    $90.65

    Click here to view more details about 2003 Ford Expedition Wiper Blade, Rear, Passenger Side, Front2003 Ford Expedition Wiper Blade, Rear, Passenger Side, Front, 20 in. length, Includes universal plastic adapters and easy to follow installation instructions; This new generation flat blade provides improved wiping capabilities in rain and freezing weather, long lasting durability, an easy to service design using a rubber insert that requires no special tools or high cost items to replace, and a clean appearance from inside the vehicle with the wiper profile neatly conforming to the base of the windshield; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $4.80

    Click here to view more details about 2000 Ford Expedition 17" x 7.5" Alloy Wheel2000 Ford Expedition 17" x 7.5" Alloy Wheel, Alloy Wheel; 17 X 7.5; 14MM Offset; 5 Swrld Ovals; 5 Lug; 135MM BP; Takes 14MM Wheel Bolts; AS Cast, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details about 2004 Ford Expedition V8, 5.4 L, 327 CID Rebuilt Engine2004 Ford Expedition V8, 5.4 L, 327 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $3,700.00

    Click here to view more details2003 Ford Expedition Used Exhaust Manifold, NEW STYLE, 8-280 (4.6L, VIN W), R., Good.

    Source: Used Auto Parts Store

    $118.00

    Click here to view more details2007 Ford Expedition Used Bumper Bar, Rear, 4DR, White, LIMITED 131 WB (extended), standard hitch (4 pin connector)(INCLUDES THC), Very Good.

    Source: Used Auto Parts Store

    $231.00
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