2002 Ford Expedition REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

General Service Domestic Vehicles -> 2001-02 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

For R-134a system an electronic type leak detector is recommended.

Electronic Leak Detectors

...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Parking Brake w/Rear Disc -> E-Series -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> F-Super Duty
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

F-Super Duty

  • Raise and support vehicle, remove tire and wheel assemblies.
  • Remove rear brake disc rotor.
  • Disconnect rear parking brake cable at parking brake cable equalizer.
  • Disconnect parking brake cable at parking brake lever.
  • Remove outboard brake shoe retaining spring.
  • Remove brake shoe adjusting screw spring, brake shoe hold down springs and brake adjuster screw.
  • Remove parking brake shoe and linings along with inboard brake shoe retracting spring.
  • Reverse procedure to install.

Expedition, Explorer, F-150, F-250, Mountaineer & Navigator

  • Pull front parking brake cable and co...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations. Failure to follow these instructions may result in personal injury.

  • With vehicle in neutral, position vehicle on a hoist.
  • Remove the front wheel and tire assembly.
  • Remove front halfshaft hub ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

  • Remove battery ground cable.
  • Remove air cleaner outlet tube assembly.
  • Drain cooling system into suitable container.
  • Remove front air deflector.
  • Remove upper radiator hose from radiator.
  • Remove overflow bottle from radiator.
  • Remove fan and clutch using suitable fan pulley holding wrench tool and suitable fan clutch wrench.
  • Remove fan shroud attaching bolts, then fan and shroud.
  • Rotate...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2002 Ford Expedition 4.6 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Expedition 5.4 V8 GAS

  • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

Component location diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

Body Diagram for 2002 Ford Expedition  4.6 V8 GASBody Diagram for 2002 Ford Expedition 4.6 V8 GAS

Components on diagram:
  • Right Air Spring Solenoid
  • Electronic Day/Night Mirror
  • Differential Speed Sensor
  • Front Door Lock Actuator
  • Rear Power Window Switch
  • I/P Components Diagram for 2002 Ford Expedition  5.4 V8 GASI/P Components Diagram for 2002 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Steering Wheel Rotation Sensor
  • Sunload Sensor
  • Instrument Cluster
  • Glove Compartment Lamp
  • Blower Motor
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S.

    2002 Ford Expedition  5.4 V8 GAS Wiring Diagram2002 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Brake Indicator
  • Generator
  • Air Bag Indicator
  • Charge Indicator
  • Parking Brake Switch
  • 2002 Ford Expedition  5.4 V8 GAS Wiring Diagram2002 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Right Front Wheel 4WABS Sensor
  • Throttle Position Sensor
  • Battery
  • Left Fog Lamp
  • Starter Motor
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2007 Ford Expedition Mirror, Passenger Side, This OE replacement mirror is textured black and made of the highest quality, rust and corrosion resistant materials to withstand all types of weather. Item is with 2 years limited TrustBuilt warranty.</p><p><b>Specifications:</b><ul><li>16-hole, 8-prong connector</li><li>With puddle light</li><li>Without memory feature</li></ul></p>.

    Source: Auto Body Parts Store

    $115.12

    Click here to view more details about 2002 Ford Expedition Headlight, Passenger Side2002 Ford Expedition Headlight, Passenger Side, Comes with bulbs and backed by 1-year, unlimited-mileage warranty.<p>Be safe! Replace your worn out or broken lights with these DOT and SAE Approved lighting products. They are made to stand rough road wear and the test of time!<br>.

    Source: Auto Body Parts Store

    $22.77

    Click here to view more details2001 Ford Expedition 17" x 7.5" Alloy Wheel, Alloy Wheel; 17 X 7.5; 14MM Offset; 5 Swrld Ovals; 5 Lug; 135MM BP; Takes 14MM Wheel Bolts; Gold Machined, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $122.50

    Click here to view more details about 2002 Ford Expedition V8, 5.4 L, 330 CID Rebuilt Engine2002 Ford Expedition V8, 5.4 L, 330 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,308.00

    Click here to view more details2001 Ford Expedition Used Rear Axle Assembly, 5.4, AUTO, 4X4 AXLE ASSEMBLY, REAR, Very Good.

    Source: Used Auto Parts Store

    $522.00

    Click here to view more details2007 Ford Expedition Used A/C Compressor, 5.4, AUTO, 4X4, Very Good.

    Source: Used Auto Parts Store

    $150.00
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