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2002 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Module Configuration Procedure -> Ford Motor Company -> 1999-2003 -> Calibration Update -> Programmable Module Installation (PMI) -> Programmable Parameters
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Some modules will need to be programmed as part of a repair procedure, Fig. . If not the module will not function properly and may set a number of diagnostic trouble codes including B2477 or P1639 indicating necessary data has not been programmed into the new module.

    Module parameters and values are unique to each vehicle, therefore modules should not be exchanged from vehicle to vehicle.

    There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These ...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Replacement

    Aviator
    Front
    • Raise and support vehicle.
    • Remove front tire and wheel assemblies.
    • Remove components in sequence, Fig. .
    • Reverse procedure to install.
    Rear

    Refer to Fig. , and remove rear brake components in sequence listed.

    E-Series
    Front
    E-150, E-250, E-350 & E-450
    • Raise and support vehicle, remove front tire and wheel assemblies.
    • Unclip speed sensor wiring from front brake hose.
    • Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
    • Remove two disc caliper mounting bolts, then the caliper, Fig. .
    • Reverse procedure to install, noting the following:
      • F...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Blackwood, 1997-03 F150, 1997-06 F250LD, Expedition & Navigator
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Starter, Replace
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    • Disconnect battery ground cable.
    • On models equipped with air suspension, turn air suspension switch to off position.
    • On all models, raise and support vehicle.
    • Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
    • Remove battery ground cable retaining from starter mounting stud, then the cable.
    • Remove solenoid B+ terminal re...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    On these models, the cabin air filter is an option.

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Ford Motor Co. Trucks -> Charge System Warning Indicator ->
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

    Component location diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

    Floor Duct,Auxiliary Ducts Diagram for 2002 Ford Expedition  5.4 V8 GASFloor Duct,Auxiliary Ducts Diagram for 2002 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Blower Assembly
  • Auxiliary Heater Assembly
  • Auxiliary A/C Assembly
  • Auxiliary Floor Duct
  • Auxiliary Floor Registers
  • Body Diagram for 2002 Ford Expedition  5.4 V8 GASBody Diagram for 2002 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Subwoofer Amplifier
  • Left Rear Door Ajar Switch
  • Fuel Pump Assembly
  • Left Rear Power Window Switch
  • Front Height Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S.

    2002 Ford Expedition  5.4 V8 GAS Wiring Diagram2002 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Left Headlamp
  • Main Light Switch
  • Right Headlamp
  • Multifunction Switch
  • 2002 Ford Expedition  4.6 V8 GAS Wiring Diagram2002 Ford Expedition 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Multifunction Switch
  • Flasher Relay
  • Brake Pedal Position Switch
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2002 Ford Expedition Tail Light, Driver Side2002 Ford Expedition Tail Light, Driver Side.

    Source: Auto Body Parts Store

    $31.65

    Click here to view more details about 2002 Ford Expedition Splash Shield, Front, Driver Side2002 Ford Expedition Splash Shield, Front, Driver Side, A high quality, OE replacement splash shield; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $41.32

    Click here to view more details1998 Ford Expedition Fog Lamp Assembly, Passenger Side, FOG LAMP ASSEMBLY, RH (RECTANGULAR) , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $65.45

    Click here to view more details about 2002 Ford Expedition V8, 5.4 L, 330 CID Rebuilt Engine2002 Ford Expedition V8, 5.4 L, 330 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,308.00

    Click here to view more details1998 Ford Expedition Used Suspension Compressor/Pump, COMPRESSOR, 2WD, F75Z 5319 CA, Very Good.

    Source: Used Auto Parts Store

    $169.00

    Click here to view more details1997 Ford Expedition Used Rear Axle Assembly, 5.4, AUTO, 4X2 9.75 ring gear, 3.73 ratio, tags S935C, S935C1 and S935D, Very Good.

    Source: Used Auto Parts Store

    $447.00
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