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2002 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cooling System Bleed -> Except Villager -> Villager
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    Except Villager

    There is no specific cooling system bleed procedure for these models.

    Villager
    • Remove engine air relief plug.
    • When filler neck is full, gently move upper radiator hose up and down while filling until coolant no longer lowers in filler neck.
    • Slowly fill radiator with suitable coolant until radiator filler neck is full.
    • Insert suitable .079 inch wire under radiator cap negative pressure relief valve, Fig. .
    • Install radiator cap and disconnect coolant expansion tank tube from radiator.
    • Hang suitable one gall...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    Service Brake

    The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

    Drums Removed
    • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
    • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
    • Reverse tool an...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Blackwood, 1997-03 F150, 1997-06 F250LD, Expedition & Navigator
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Alternator, Replace
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    • Remove battery ground cable.
    • Remove air cleaner outlet tube assembly.
    • Drain cooling system into suitable container.
    • Remove front air deflector.
    • Remove upper radiator hose from radiator.
    • Remove overflow bottle from radiator.
    • Remove fan and clutch using suitable fan pulley holding wrench tool and suitable fan clutch wrench.
    • Remove fan shroud attaching bolts, then fan and shroud.
    • Rotate...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    On these models, the cabin air filter is an option.

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Ford Motor Co. Trucks -> Charge System Warning Indicator ->
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Expedition AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Ford Expedition 5.4 V8 GAS

    • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

    Component location diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

    Refrigeration System Components Diagram for 2002 Ford Expedition  4.6 V8 GASRefrigeration System Components Diagram for 2002 Ford Expedition 4.6 V8 GAS

    Components on diagram:
  • A/C Compressor
  • A/C Cycling Switch
  • A/C Pressure Cutoff Switch
  • A/C Compressor Pressure Relief Valve
  • Condenser Hose
  • Rear Air Suspension Load Leveling Control Components Diagram for 2002 Ford Expedition  5.4 V8 GASRear Air Suspension Load Leveling Control Components Diagram for 2002 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Ignition Switch
  • Air Suspension Control Module
  • Air Suspension Switch
  • Powertrain Control Module
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Expedition cars and light trucks sold in the U.S.

    2002 Ford Expedition  5.4 V8 GAS Wiring Diagram2002 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Trailer Tow Running Lamp Relay
  • Main Light Switch
  • Right Front Park/Turn Lamp
  • Left Front Park/Turn Lamp
  • Left Side Lamp
  • 2002 Ford Expedition  4.6 V8 GAS Wiring Diagram2002 Ford Expedition 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Right Rear Vent Window Switch
  • Left Rear Vent Window Switch
  • Right Rear Vent Window Motor
  • Left Rear Vent Window Motor
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2002 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2002 Ford Expedition 4.6 V8 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Expedition SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2002 Ford Expedition Front Fender, Passenger Side2002 Ford Expedition Front Fender, Passenger Side.

    Source: Auto Body Parts Store

    $42.87

    Click here to view more details about 2002 Ford Expedition Bumper Bracket, Front, Passenger Side2002 Ford Expedition Bumper Bracket, Front, Passenger Side, A high quality, OE replacement bumper plate bracket; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $18.80

    Click here to view more details about 2010 Ford Expedition Power Door Mirror, Passenger Side2010 Ford Expedition Power Door Mirror, Passenger Side, PASSENGER SIDE POWER DOOR MIRROR, WITH HEATED GLASS, POWER FOLDING WITH MEMORY, TURN SIGNAL, PUDDLE LIGHT, TEXTURED, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $257.45

    Click here to view more details1997 Ford Expedition V8, 4.6 L, 281 CID Rebuilt Engine, SOHC, with MFI, AODE transmission., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,530.00

    Click here to view more details2002 Ford Expedition Used Suspension Compressor/Pump, Compressor, 2WD, F75Z 5319 CA, Very Good.

    Source: Used Auto Parts Store

    $182.00

    Click here to view more details2003 Ford Expedition Used Exhaust Manifold, 8-280 (4.6L), L., Good.

    Source: Used Auto Parts Store

    $132.00
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