2002 Ford Excursion A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Excursion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Ford Excursion automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Ford Excursion

  • 2002 Ford Excursion 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2002 Ford Excursion 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 2002 Ford Excursion 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2002 Ford Excursion 5.4 V8 GAS

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

For R-134a system an electronic type leak detector is recommended.

Electronic Leak Detectors

...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+

Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 2002 Ford Excursion 5.4 V8 GAS

Powertrain Control Module (PCM)

Except 1999-2002

Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.

1999-2002
Automatic Data Transfer
  • Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
  • Follow scan tool manufacturers' instructions to download data from old PCM.
  • Install new PCM and connect scan tool to DLC.
  • Follow scan tool manufactur...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+

Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 2002 Ford Excursion 7.3 V8 DIESEL

Powertrain Control Module (PCM)

Except 1999-2002

Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.

1999-2002
Automatic Data Transfer
  • Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
  • Follow scan tool manufacturers' instructions to download data from old PCM.
  • Install new PCM and connect scan tool to DLC.
  • Follow scan tool manufactur...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Excursion 5.4 V8 GAS

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cycling Switch, Replace -> Blackwood, Expedition & Navigator -> Econoline, Excursion, F-Super Duty & F-150 -> Escape & Windstar -> Ranger
Vehicle: 2002 Ford Excursion 7.3 V8 DIESEL

Blackwood, Expedition & Navigator
  • Remove junction block splash shield.
  • Disconnect starter relay cable ends and junction block connectors, then the mounting screws and junction block bracket.
  • Disconnect electrical connector and remove cycling switch.
  • Reverse procedure to install, noting the following:
    • Install new O-rings coated with suitable refrigerant oil.
    • Torque junction block mounting screws to 108 inch lbs.
    • Torque starter relay cable ends to 71 inch lbs.
Econoline, Excursion, F-Super Duty & F-150
    ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Excursion A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Excursion AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Excursion cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Instrument Panel, Replace -> 2001 -> 2002 -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford Excursion 7.3 V8 DIESEL

Blackwood, Expedition & Navigator
  • On models equipped with adjustable pedal system, move adjustable pedal system full forward.
  • On all models, position front seats forward and remove two front floor console rear mounting bolts.
  • Position front seats rears, then remove console finish panel mat and mounting screw.
  • On models equipped with parking aid, remove parking aid switch connector.
  • On models equipped with navigation display unit, remove navigation display unit connector.
  • On models equipped with auxiliary air conditioning, remove a...

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