2002 Ford E-250 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Ford E-250 Econoline

  • 2002 Ford E-250 Econoline 4.2 V6 GAS, CID:256, Fuel Injection, Aspiration:256, Engine VIN:, Desg:2
  • 2002 Ford E-250 Econoline 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2002 Ford E-250 Econoline 5.4 V8 CNG, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:M

BRAKE SERVICE PROCEDURES FOR 2002 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford E-250 Econoline cars and light trucks from 1990+.

Anti-Lock Brakes -> E-Series -> Diagnosis & Testing -> 2002-03 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Pinpoint Tests
Vehicle: 2002 Ford E-250 Econoline 4.2 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool and Vehicle Communication Module (VCM) with appropriate adapters, or equivalents, to the Data Link Connector (DCL) located in the passenger compartment beneath the instrument panel. Follow tool manufacturer's instructions for accessing Diagnostic Trouble Codes (DTC).

Diagnostic Trouble Code Interpretation

Refer to Figs. and for...

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CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford E-250 Econoline cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Master Cylinder Pushrod
Vehicle: 2002 Ford E-250 Econoline 5.4 V8 GAS

Master Cylinder Pushrod

Refer to. "Adjustments" ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford E-250 Econoline cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-250 & F-350 2WD -> F-250 & F-350 4WD, F-450 & F-550 -> F-Series -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal -> Windstar & Villager
Vehicle: 2002 Ford E-250 Econoline 5.4 V8 CNG

Aviator

Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove front brake components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

Escape

  • Remove disc brake caliper and anchor plate as outlined in "Caliper Service".
  • Remove rotor
  • Reverse Procedure to install. Tighten all nuts and bolts to specification.

E-Series

Front

Refer to Figs. through , and remove components in sequence listed.

Rear
Removal
  • Remove disc brake caliper, refer to "Caliper Service."
  • Remove axle shafts as outlined in "Rear Axle & S... "

CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford E-250 Econoline cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Noise -> Brake Pedal Eases Down Slowly -> Brake Pedal Goes Down Fast -> Brakes Drag -> Brakes Lock Up During Light Brake Pedal Force -> Brakes Pull Or Drift -> Excessive Brake Pedal Effort -> Excessive Or Erratic Brake Pedal Travel -> Red Brake Warning Indicator Always On
Vehicle: 2002 Ford E-250 Econoline 5.4 V8 GAS

Brakes Pull Or Drift

  • Tire air pressure.
  • Wheel alignment.
  • Brake pads, shoes or linings.
  • Brake or suspension components.

Red Brake Warning Indicator Always On

  • Instrument cluster.
  • Warning indicator circuit.
  • Parking brake.
  • Brake fluid level.

Brake Pedal Goes Down Fast

  • Brake fluid level.
  • Air in system.
  • Brake master cylinder fault.
  • Normal RABS or ABS function.

Brake Pedal Eases Down Slowly

  • Air in system.
  • Brake master cylinder fault.
  • Normal RABS or ABS function.

Brakes Lock Up During Light Brake Pedal Force

  • Disc or drum brake component.
  • Parking brake component...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford E-250 Econoline cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
Vehicle: 2002 Ford E-250 Econoline 4.2 V6 GAS

Service Brake

The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

Drums Removed
  • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
  • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
  • Reverse tool an...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Ford E-250 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Ford E-250 Econoline cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-250 & F-350 2WD -> F-250 & F-350 4WD, F-450 & F-550 -> F-Series -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal -> Windstar & Villager
Vehicle: 2002 Ford E-250 Econoline 4.2 V6 GAS

Aviator

Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove front brake components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

Escape

  • Remove disc brake caliper and anchor plate as outlined in "Caliper Service".
  • Remove rotor
  • Reverse Procedure to install. Tighten all nuts and bolts to specification.

E-Series

Front

Refer to Figs. through , and remove components in sequence listed.

Rear
Removal
  • Remove disc brake caliper, refer to "Caliper Service."
  • Remove axle shafts as outlined in "Rear Axle & S... "

CLICK HERE TO GET FULL ACCESS TO 2002 Ford E-250 Econoline BRAKE SERVICE PROCEDURES

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