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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Dodge RAM 3500 VAN car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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We have info for following modifications of 2002 Dodge RAM 3500 VAN
- 2002 Dodge RAM 3500 VAN 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
- 2002 Dodge RAM 3500 VAN 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
- 2002 Dodge RAM 3500 VAN 5.2 V8 CNG, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:T
BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 3500 VAN cars and light trucks from 1990+.
Anti-Lock Brakes -> Full Size Pickup & Van -> System Service -> 2-Wheel Drive -> 2002-05 -> 2006 -> 4-Wheel Drive -> Anti-Lock Brake Module (ABM) -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Pickup -> Rear Wheel Speed Sensor -> RWAL Valve -> Van
Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 GAS
Brake System Bleed
The anti-lock brake system must be bled any time air enters the hydraulic system. It is important to note that excessive air in the brake system may set a primary pressure diagnostic trouble code in the control module.
Pressure or manual bleeding procedures can be used when bleeding the ABS system after hoses or brake lines have been disconnected. Bleeding the ABS hydraulic system is also necessary after replacement of the hydraulic assembly or wheel brakes. During bleeding procedures, ensure the brake fluid level remains close to the Full mark on the reservoir.
T...
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BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 3500 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Manual -> Master Cylinder -> Pressure
Vehicle: 2002 Dodge RAM 3500 VAN 5.9 V8 GAS
Manual
- Remove reservoir filler caps and fill reservoir with proper brake fluid.
- If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
- Close each bleed screw as fluid starts to drip from them.
- Fill master cylinder reservoir once more before proceeding.
- Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid,. Fig. . Ensure bleed hose is immersed in fluid.
- Open up bleeder, then have an assistant press down brake pedal.
- Once brake pedal is down, close bleeder. Repeat bleeding un...
CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 3500 VAN cars and light trucks from 1990+.
Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 CNG
Master Cylinder/Power Booster Test
- Start engine and inspect booster vacuum hose connections for leaks.
- Stop engine and shift transmission into neutral.
- Pump brake pedal until all vacuum reserve in booster is depleted.
- Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
- Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
- If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to. "Power Booster Vacuum Test."
- If ...
CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 3500 VAN cars and light trucks from 1990+.
Drum Brakes -> DaimlerChrysler -> Tightening Specifications
Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 3500 VAN cars and light trucks from 1990+.
Disc Brakes -> Full Size Vans -> Brake Pad Service -> Installation -> Removal
Vehicle: 2002 Dodge RAM 3500 VAN 5.2 V8 CNG
Removal
- Remove caliper assembly as outlined under. "Caliper Service."
- Remove inboard and outboard pads from caliper adapter.
- Remove anti-rattle springs from caliper adapter.
Installation
Remove approximately 1/4 of the brake fluid from t...
CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 3500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 3500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 3500 VAN cars and light trucks from 1990+.
Disc Brakes -> Full Size Vans -> Caliper Service -> Assemble -> Disassemble -> Installation -> Overhaul -> Removal
Vehicle: 2002 Dodge RAM 3500 VAN 5.9 V8 GAS
Removal
- Raise and support vehicle, then remove front wheels.
- Disconnect and cap flexible brake line.
- Remove caliper retaining bolts.
- Remove caliper from disc by slowly sliding caliper assembly out and away from disc.
Overhaul
Disassemble
- Drain brake fluid from caliper.
- Clamp a suitable block of wood over one of the pistons.
- Remove piston with several short bursts of low pressure compressed air directed through fluid inlet port.
- Block piston bore with block of wood and clamp, then repeat above procedure for other piston.
- Remove and discard piston dust boots using a suitable pry tool.. Do n...
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