2002 Dodge RAM 2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Dodge RAM 2500 Pickup

  • 2002 Dodge RAM 2500 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
  • 2002 Dodge RAM 2500 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:C
  • 2002 Dodge RAM 2500 Pickup 8.0 V10 GAS, CC:7990, CID:488, Fuel Injection, Aspiration:488, Engine VIN:, Desg:W
  • 2002 Dodge RAM 2500 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:6

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> Full Size Pickup & Van -> System Service -> 2-Wheel Drive -> 2002-05 -> 2006 -> 4-Wheel Drive -> Anti-Lock Brake Module (ABM) -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Pickup -> Rear Wheel Speed Sensor -> RWAL Valve -> Van
Vehicle: 2002 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

Brake System Bleed

The anti-lock brake system must be bled any time air enters the hydraulic system. It is important to note that excessive air in the brake system may set a primary pressure diagnostic trouble code in the control module.

Pressure or manual bleeding procedures can be used when bleeding the ABS system after hoses or brake lines have been disconnected. Bleeding the ABS hydraulic system is also necessary after replacement of the hydraulic assembly or wheel brakes. During bleeding procedures, ensure the brake fluid level remains close to the Full mark on the reservoir.

T...

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BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Full Size Pickup -> Rotor Replacement -> 1999-2001 1500 & 1999-2002 2500 & 3500 -> 2002-03 1500 & 2003 2500 & 3500 -> 5-Stud Rotors -> 8-Stud Rotors
Vehicle: 2002 Dodge RAM 2500 Pickup 5.9 V8 GAS

1999-2001 1500 & 1999-2002 2500 & 3500

5-Stud Rotors
  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove brake caliper.
  • Remove rotor from hub bearing.
  • Reverse procedure to install.
8-Stud Rotors
  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove hub extension mounting nuts, then the hub extension.
  • Remove brake caliper.
  • Remove cotter pin and hub nut from axle shaft.
  • Disconnect ABS wheel sensor wire from under hood, then remove sensor wire from frame and steering knuckle.
  • Remove hub/bearing mounting bolts from inboard side of steering knuckle.
  • Remove rotor hub/bear...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> 1999-2000 -> 2001-03 -> Height Sensing Proportioning Valve -> Park Brake Cable Tensioner -> Stop Lamp Switch
Vehicle: 2002 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

Height Sensing Proportioning Valve

1999-2000
  • Raise and support vehicle, allowing rear suspension to hang free.
  • Remove rear wheel and tire assemblies.
  • Support rear axle.
  • Disconnect track bar from rear axle, then the shock absorbers.
  • Loosen, but do not remove, both leaf spring to front spring hanger pivot bolts.
  • Loosen adjustment nut on actuator,. Fig. .
  • Ensure hooked end of actuator is properly seated in clip on valve lever and clip is properly positioned on lever of valve.
  • Pull housing of valve actuator toward spring hanger until lever on valve bottoms on body of valve. Hold valve actuator i...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Adjustments -> Adjustment -> Except FWD Models -> FWD Models -> Parking Brake -> Self-Adjusting Brakes -> Service Brake
Vehicle: 2002 Dodge RAM 2500 Pickup 8.0 V10 GAS

Service Brake

Except FWD Models
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is required when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the aut...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Full Size Pickup -> Brake Pad Service -> Inspection -> Installation -> Removal
Vehicle: 2002 Dodge RAM 2500 Pickup 8.0 V10 GAS

Removal

  • Raise and support vehicle, then remove tire and wheel assemblies.
  • Press caliper piston back into bore using suitable large, flat blade screwdriver, Use large C-clamp if additional force is needed.
  • Remove caliper mounting bolts.
  • Rotate caliper rearward off rotor and out of steering knuckle support ledges,
  • Remove inboard and outboard brake pads.
  • Secure caliper to convenient chassis or suspension component.. Do not allow brake hose to support caliper as this will cause damage to hose and fittings.

Inspection

  • Inspect pad lining for wear. Replace riveted lining if worn to within ...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Precautions
Vehicle: 2002 Dodge RAM 2500 Pickup 5.9 L6 DIESEL

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos e...

CLICK HERE TO GET FULL ACCESS TO 2002 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

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