2002 Chrysler Voyager Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Chrysler Voyager

  • 2002 Chrysler Voyager 2.4 L4 GAS, CC:2429, CID:148, Fuel Injection, Aspiration:148, Engine VIN:, Desg:B
  • 2002 Chrysler Voyager 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
  • Disconnect brake lines at master cylinder.
  • Remove ground wire from combination valve bracket.
  • Remove master cylinder retaining nuts,. Fig. .
  • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
  • Remove master cylinder.
  • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in. Fig. .
Caravan...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Brake System Bleed
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Refer to. "Hydraulic Br... "

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be inspected with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor sc...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting -> Caliper Brake Fluid Leak -> Rear Brakes Locking On Application
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Caliper Brake Fluid Leak

  • Damaged or worn caliper piston seal.
  • Scores in cylinder bore.
  • Corrosion build-up in cylinder bore or on piston surface.
  • Metal clip in seal groove.

Rear Brakes Locking On Application

On brake s...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Description -> 1999-2000 -> 2001-03 -> Front -> Rear
Vehicle: 2002 Chrysler Voyager 3.3 V6 FLEX

Front

1999-2000

The Kelsey-Hayes double pin caliper,. Fig. , consist of a driving hub, braking disc rotor, caliper, pads and adapter. The caliper is mounted through two bushings and sleeves. The caliper is a one piece casting with the inboard side containing a single piston and bore.

2001-03

There are two non-interchangeable front brake systems. Vehicles with front disc/rear drum combination use a TRW system. Vehicles with a front and rear disc combination use a Continental Teves system.. Components are not inter-changeable and must not be mixed.

Rear

The rear disc brakes are similar to f...

CLICK HERE TO GET FULL ACCESS TO 2002 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chrysler Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Caravan, Town & Country & Voyager -> Combination Valve -> Except Caravan, Town & Country & Voyager -> Fixed Proportioning Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Master Cylinder -> Metering Valve
Vehicle: 2002 Chrysler Voyager 2.4 L4 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager

The cylinder body containing the primary and secondary pistons is made of aluminum. The removable fluid reservoir is made of nylon reinforced with glass fiber. The reservoir is the only serviceable component.

The fluid compartments of the nylon reservoir are interconnected to permit fluid level equalization. The equalization feature does not affect circuit separation in the event of a front or rear brake fault. The reservoir compartments will retain enough fluid to operate the functioning hydraulic circuit.

Caravan, Town & Country...

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