2002 Chevrolet Silverado 2500 HD Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Chevrolet Silverado 2500 HD

  • 2002 Chevrolet Silverado 2500 HD 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2002 Chevrolet Silverado 2500 HD 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G
  • 2002 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:1
  • 2002 Chevrolet Silverado 2500 HD 6.0 V8 BI-FUEL, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
  • 2002 Chevrolet Silverado 2500 HD 6.0 V8 CNG, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Description
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.0 V8 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and four wheel disc brakes. On four wheel disc brakes, the front and rear systems are ident...

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Astro, Bravada, S & T Series & Safari -> Aztek, Rendezvous & Vue -> C & K Series -> Duo-Servo -> Express & Savana -> Installation -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Removal -> Single-Servo -> Tracker
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

C & K Series

Duo-Servo
Removal
  • Raise and support vehicle.
  • Mark relationship of wheel to hub, then remove tire and wheel assembly.
  • On models equipped with full-floating axles, remove hub and drum assembly as outlined in. "Drive Axles."
  • On models equipped with semi-floating axles, proceed as follows:
    • Install pin into park brake lever.
    • Mark relationship of drum to axle.
    • Remove rear brake drum retainers, as required.
    • Remove rear brake drum.
  • On all models, remove return springs and shoe guide,. Fig. .
  • Remove brake hold down springs and pins.
  • Disconnect actuator lever and pivot.
  • Remove lever return sp...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> Express & Savana -> P Series
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.0 V8 BI-FUEL

Astro & Safari

  • Apply parking brake.
  • Disconnect reservoir and power steering hoses from booster.
  • Remove master cylinder to brake booster retaining nuts.
  • Position and support master cylinder away from booster.. Do not remove hydraulic lines from master cylinder.
  • Remove booster rod from top of brake pedal.
  • Remove booster mounting nuts from inside of vehicle.
  • Remove booster assembly and gasket.
  • Reverse procedure to install, noting the following:
    • Torque booster mounting nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque power steering hoses to booster n...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.0 V8 BI-FUEL

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid.. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in the bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Description
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

When wheel slip is detected during a brake application, the ABS enters anti-lock mode. During anti-lock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.

During anti-lock braking, a series of rapid pulsations is felt in the brake pedal...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Tightening Specifications
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

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