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2002 Chevrolet Corvette CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Corvette car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Corvette automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2002 Chevrolet Corvette Z06 5.7 V8 GAS
Passenger Cars
Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:
- Ensure all disconnected SRS electrical connectors are securely connected and routed.
- Install all removed fuses in proper locations.
- From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
- On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
- On Prizm models, warning lamp should light for six seconds,...
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
Disc Brakes -> PBR Dual Piston Front Disc Brake -> Troubleshooting -> Brake Roughness
Vehicle: 2002 Chevrolet Corvette 5.7 V8 GAS
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than .0...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2002 Chevrolet Corvette 5.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
DRIVESHAFT, Replace -> Automatic Transmission -> Manual transmission
Vehicle: 2002 Chevrolet Corvette Z06 5.7 V8 GAS
Automatic Transmission
- Raise and suitably support vehicle.
- Remove rear tire and wheel assemblies.
- Remove catalytic converter pipe assembly.
- Tie off lefthand muffler assembly to underbody to support muffler out of way.
- Remove righthand muffler assembly.
- Remove driveline tunnel closeout panel.
- Using a flat-bladed screwdriver, remove rear bellhousing access plug.
- Following step must be performed to assure proper torque converter balance during installation. Matchmark transmission flexplate to transmission torque converter through access hole in rear bellhousing.
- Remove transmission flex...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
Component Locations
Vehicle: 2002 Chevrolet Corvette 5.7 V8 GAS
Refer to F...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chevrolet Corvette 5.7 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect HO2S electrical connectors.
- Remove takedown pipe flange nuts.
- Remove intermediate pipe to rear pipe mounting bolts.
- Remove takedown pipe bracket front exhaust hanger bolts.
- Remove rear intermediate exhaust pipes rear exhaust hanger bolts.
- Remove intermediate pipe.
- Remove intermediate pipe rear HO2S.
- ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Except LeMans, Metro, Prizm, Storm & Vibe
Vehicle: 2002 Chevrolet Corvette Z06 5.7 V8 GAS
The Check Engine lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a fault condition and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM memory can be cleared of codes as follows:
On models except Cadillac with DEFI, remove the ECM/PCM fuse or disconnect the battery ground cable for approximately 30...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chevrolet Corvette 5.7 V8 GAS
Lower
- Disconnect negative battery cable.
- Drain cooling system into a suitable container.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and vehicle.
- Reverse procedure to install.
Upp...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Corvette AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Corvette 5.7 V8 GAS
- Loosen accessory drive belt tensioners No. 3 and 10 in to reduce tension on accessory drive belts.
- Remove accessory drive belts.
- Clean accessory drive belt sur...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Corvette AUTOMOBILES
Component location diagrams for most 2002 Chevrolet Corvette cars and light trucks sold in the U.S. from 1990+.
 Front Of Engine Compartment Diagram for 2002 Chevrolet Corvette Z06 5.7 V8 GASComponents on diagram: |
 Rear Of Vehicle Diagram for 2002 Chevrolet Corvette 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2002 Chevrolet Corvette AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet Corvette cars and light trucks sold in the U.S.
 2002 Chevrolet Corvette 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 2002 Chevrolet Corvette Z06 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Corvette AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet Corvette cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet Corvette 5.7 V8 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Chevrolet Corvette 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Corvette AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Corvette cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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