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1999 Dodge RAM 2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
Cooling Fans -> Light Trucks & Vans -> Description -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota -> Durango -> Grand Cherokee
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 LPG
Caravan, Town & Country & Voyager
The two-speed electric cooling fan, Fig. , is controlled by A/C system pressure and engine coolant temperature. The A/C compressor pressure transducer and engine coolant temperature sensor send signals to the Powertrain Control Module (PCM) which, in turn, activates the fan through a fan relay.
When A/C system is not operating, fan operating parameters are as follows:
- Fan will run on low speed when coolant temperature reaches 220°F and will stop when temperature falls to 210°F.
- Fan will run on high speed when...
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BRAKE SERVICE PROCEDURES FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> 1998 -> 1999-2001 -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 LPG
The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.
Replacement
Full Size Pickup
Vacuum Booster
- With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
- On 1997 models, proceed as follows:
- Disconnect harness wires from differential switch on combination valve and from RWAL valve.
- Disconnect brake line from combination valve to front brakes, or AB...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 GAS
Remove
- Raise and support vehicle.
- Shift transmission to Neutral position.
- Using a suitable marker, mark a line across axle pinion yoke, or companion flange, and propeller shaft, or companion yoke for installation reference.
- On models with Dana axle, remove bolts holding universal joint clamps to pinion yoke.
- On models with Corporate axle, remove bolts holding companion yoke to companion flange.
- Slide slip yoke off of transmission, or transfer case, ou...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
Starter, Replace
Vehicle: 1999 Dodge RAM 2500 VAN 5.9 V8 GAS
- Remove battery ground cable.
- Raise and support vehicle.
- Pull back protective rubber boot from solenoid battery terminal far enough to access and remove nut from positive cable harness connector eyelet.
- Remove nut that secures positive cable to solenoid terminal, then remove positive cable.
- Remove solenoid wire connecting ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 CNG
The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.
The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 CNG
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
Component location diagrams for most 1999 Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1990+.
Engine Connectors Diagram for 1999 Dodge RAM 2500 VAN 5.2 V8 GAS Components on diagram: |
RH Kick Panel Diagram for 1999 Dodge RAM 2500 VAN 5.9 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Dodge RAM 2500 VAN cars and light trucks sold in the U.S.
1999 Dodge RAM 2500 VAN 5.2 V8 CNG Wiring Diagram Components on diagram: |
1999 Dodge RAM 2500 VAN 5.2 V8 CNG Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
OEM TSB listings for most 1999 Dodge RAM 2500 VAN cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 1999 Dodge RAM 2500 VAN 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Dodge RAM 2500 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Dodge RAM 2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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