1999 Chevrolet Astro REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


1999 Chevrolet Astro CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Chevrolet Astro car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Astro automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1999 Chevrolet Astro vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Blower Motor, Replace -> Astro & Safari -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Rear -> Tracker
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

Astro & Safari
Front
  • Remove air cleaner assembly.
  • Disconnect electrical connector, then remove recovery and windshield washer fluid reservoir assembly.
  • Remove two accoustic cover retaining screws in blower motor area.
  • Cut acoustic cover between five clip lands, Fig. . Retain piece of acoustic cover for reassembly.
  • Remove cooling tube from motor.
  • Remove blower motor to case attaching screws.
  • Remove blower motor from case.
  • Reverse procedure install.
Rear
  • Remove left quarter panel swing-out win...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES

Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

General System

  • Inspect components for damage or unusual wear. Replace as required.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
  • Check adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
  • C clean rust and dirt from shoe contact surfaces on backing plate using fi...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1985-05 Astro Van & Safari Van w/4.3L Fuel Injected Engine
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES

Alternator, Replace
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

  • Disconnect battery ground cable.
  • Remove air inlet duct.
  • Remove heater hose brace bolt from rear of alternator.
  • Disconnect alternator electrical connectors.
  • Remove accessory drive belt.
  • Remove alternator mounting bol...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES

General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES

Radiator, Replace
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

  • Drain coolant from radiator into a suitable container.
  • Remove upper fan shroud and radiator hoses.
  • Remove lower fan shroud.
  • Disconnect and plug transmission flui...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

  • Insert a 1/2 inch breaker bar into the tensioner pulley.
  • Rotate tensioner counterclockwise, then remove drive belt.
  • Route drive belt over all pulleys except ...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 1999 Chevrolet Astro AUTOMOBILES

Component location diagrams for most 1999 Chevrolet Astro cars and light trucks sold in the U.S. from 1990+.

Engine Diagram for 1999 Chevrolet Astro  4.3 V6 GASEngine Diagram for 1999 Chevrolet Astro 4.3 V6 GAS

Components on diagram:
  • Throttle Position Sensor
  • Ignition Coil
  • Knock Sensor
  • Idle Air Control Valve
  • Fuel Pump Oil Pressure Switch
  • Passenger Compartment Diagram for 1999 Chevrolet Astro  4.3 V6 GASPassenger Compartment Diagram for 1999 Chevrolet Astro 4.3 V6 GAS

    Components on diagram:
  • Door Lock Relay
  • Right Door Jamb Switch
  • Door Lock Control Module
  • Connector C-203
  • Connector C-204
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1999 Chevrolet Astro AUTOMOBILES

    OEM drawn wiring diagrams for most 1999 Chevrolet Astro cars and light trucks sold in the U.S.

    1999 Chevrolet Astro  4.3 V6 GAS Wiring Diagram1999 Chevrolet Astro 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Mass Air Flow Sensor
  • Intake Air Temperature Sensor
  • Air Cleaner Assembly
  • 1999 Chevrolet Astro  4.3 V6 GAS Wiring Diagram1999 Chevrolet Astro 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • License Lamp
  • Center High Mounted Stop Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1999 Chevrolet Astro AUTOMOBILES

    OEM TSB listings for most 1999 Chevrolet Astro cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1999 Chevrolet Astro AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Chevrolet Astro cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2005 Chevrolet Astro Window Motor, Front, Driver Or Passenger Side2005 Chevrolet Astro Window Motor, Front, Driver Or Passenger Side, Supplied with 9-teeth gear; Manufactured to exact OE specifications using 100 percent new and durable components to ensure proper fit, operation, and long lasting performance..

    Source: Auto Body Parts Store

    $24.51

    Click here to view more details1999 Chevrolet Astro Ignition Switch, Blade type; 15-prong female terminal; A high quality, OE replacement ignition switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $41.33

    Click here to view more details2002 Chevrolet Pickup Fullsize C/K 5" x 6" Steel Wheel, Steel Wheel; 19.5 X 6; 5 Slots; 10 Lug; 7.25 Inch BP; Ident 15709025; Rear; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details about 1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details1997 Chevrolet Astro Used Ignition Switch W/Key, w, key Manual Transmission, Very Good.

    Source: Used Auto Parts Store

    $61.00

    Click here to view more details1998 Chevrolet Astro Used Bumper Bar, Rear, bar only, cover type bumper (15731401), Very Good.

    Source: Used Auto Parts Store

    $128.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1999 Chevrolet Astro vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find