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BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Astro cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
Delco Master Cylinder
When performing the following procedures, refer to Figs. and noting that the composite reservoir may vary in design.
Disassemble
- Remove master cylinder from vehicle.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch and proportioning valve assembly, if equipped.
- Depress primary piston and remove lock ring.
- Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet t...
CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Astro cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Booster -> Description
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
In order to properly service power brake systems, a thorough understanding of the power assist system is necessary. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort necessary to obtain acceptable stopping performance.
Hydraulic assist units incorporate a basic open center spool valve, hydraulic cylinder and an accumulator assembly in a common housing. When the brake pedal is depressed, the hydraulic piston moves forward closing off fluid relief passages, the spool valve applies flui...
CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Astro cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Booster -> Precautions -> Battery Ground Cable
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
Battery Ground Cable
Prior to service, dis...
CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Astro cars and light trucks from 1990+.
Anti-lock Brakes -> Kelsey-Hayes -> Description
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
This system is used on all models except Montana, Silhouette, Tracker, Trans Sport and Venture. On 2000 S & T Series , four door utility vehicles can be equipped with either a 310 or 325 ABS system. Pickups and two-door utility vehicles are equipped with 310 ABS systems. While both systems are functionally the same, the 310 differs in size and appearance from the 325. It is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHC...
CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Astro cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Booster -> Troubleshooting -> Accumulator Leak-Down, System Does Not Hold Charge -> Grabby Brakes Or Booster Chatters/Pedal Vibrates -> Slow Brake Pedal Return
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
Slow Brake Pedal Return
- Excessive seal friction in booster.
- Faulty spool action.
- Restriction in return line from booster to pump reservoir.
- Damaged input rod end.
Grabby Brakes Or Booster Chatters/Pedal Vibrates
- Faulty spool action caused by contamination in sys...
CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Astro BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Astro AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Chevrolet Astro cars and light trucks from 1990+.
Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette, Trans Sport & Venture
Vehicle: 1999 Chevrolet Astro 4.3 V6 GAS
G Series
- Remove brake pipes from master cylinder. Plug pipes to prevent fluid contamination.
- Remove master cylinder attaching nuts and position master cylinder aside.
- Disconnect stop lamp switch electrical connector.
- Remove stop lamp switch retainer from brake pedal pin, then the stop lamp switch from brake pedal support.
- Disconnect power brake unit pushrod from brake pedal.
- Remove attaching nuts, then the power brake unit.
- Reverse procedure to install.
- Torque booster retaining nuts to 27 ft. lbs.
- Torque master cylinder retaining nuts to 27 ft. lbs.
- Torque brake pipe fittings...
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