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1996 Volvo 960 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Wiring Diagrams
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Volvo 960 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volvo 960 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Volvo -> Manual Air Conditioning & Heater System Diagnosis & Testing -> Component Diagnosis & Testing -> 960 -> Evaporator Thermostat
Vehicle: 1996 Volvo 960 2.9 L6 GAS
960
Evaporator Thermostat
Thermostat testing cannot be performed during performance test due to excess strain on cooling system.
- Open engine hood, close all doors and windows and run engine at 2000 RPM.
- Place auxiliary fan in front of vehicle to create air stream on condenser.
- Set "FAN" on low, "TEMP" to "COOL," "FLOOR" in Off position, "DEF" in Off position, "REC" in On position and open all dash vents.
- After...
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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Disc Brakes -> Caliper Service -> 850 -> 940 & 960 -> Front -> Rear -> Removal & Overhaul
Vehicle: 1996 Volvo 960 2.9 L6 GAS
Front
Removal & Overhaul
850
- Raise and support vehicle, then remove wheel.
- Clean caliper, then remove dust cap from bleed nipple and open nipple.
- Lock brake pedal in its lowest position using a pedal jack. Collect any brake fluid spillage.
- Loosen brake hose 1/2 turn, then remove brake pads as previously described.
- Disconnect caliper from brake hose, then drain remaining brake fluid.
- Place a wooden block in front of piston, then blow out piston using compressed air.
- Remove dust boot, then the sealing ring using a weatherstrip tool.
- Remove rubber sleeves and bleed nipple.
- Clean components in...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Volvo -> Fuel Filter Scheduled Maintenance -> 1996-98 -> Normal Service -> Severe Service
Vehicle: 1996 Volvo 960 2.9 L6 GAS
Normal Service
Replace at 100,000 miles and every 50,000 miles therea...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Raise and support vehicle.
- Match mark driveshaft to transmission flange for installation.
- Unbolt driveshaft from transmission using suitable tools.
- Match mark driveshaft to differential flange for installation.
- U...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Disconnect battery ground cable.
- Detach pipe from control module box.
- Rotate or lift belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Remove drive belt.
- Loosen clamps and remove power steering pump hoses. Drain fluid in a clean suitable container. Avoid skin contact with power steering fluid.
- Remove cold air inlet hose to control module.
- Loosen bolt on power steering line lock bracket.
- Loosen pipe nipple on pump.
- Remove bolts from power steering pump pulley holes and lift pump up to remove.
- Loosen hose clamps, disconnect coolant hose from...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Volvo -> Anti-Lock Brake System (ABS)/Dynamic Stability & Traction Control (DSTC)/Stability Traction Control (STC) Warning Lamp ->
Vehicle: 1996 Volvo 960 2.9 L6 GAS
The warning lamp is used to warn of an system fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diagnostic sy...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Remove expansion tank cap, then remove guard from under radiator.
- Drain coolant into suitable container.
- Remove electric cooling fan, then disconnect radiator ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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WIRING DIAGRAMS FOR 1996 Volvo 960 AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Volvo 960 cars and light trucks sold in the U.S.
 1996 Volvo 960 2.9 L6 GAS Wiring DiagramComponents on diagram: |
 1996 Volvo 960 2.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Volvo 960 AUTOMOBILES
OEM TSB listings for most 1996 Volvo 960 cars and light trucks sold in the U.S. from 1985+.
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Document: STUCK CDS IN AUDIO UNIT Vehicle: 1996 Volvo 960 2.9 L6 GAS Auto Systems: |
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Document: ROAD SIDE ASSISTANCE ON CALL - REVISED Vehicle: 1996 Volvo 960 2.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Volvo 960 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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