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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Volvo 960 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1996 Volvo 960 automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> 850 -> 940 & 960 -> Front -> Rear
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

850
  • Raise and support vehicle, then remove wheel.
  • Carefully remove retaining spring, Fig. , then the protective caps from guide pin bolts.
  • Remove guide pin bolts using a 7 mm Allen key, then the caliper. Suspend caliper from front spring with wire.
  • Remove brake pads.
  • Reverse procedure to install. Tighten fasteners to specifications.
940 & 960
  • Raise vehicle and remove wheels.
  • Using a 17 mm wrench, hold caliper guide pin and remove lower caliper attaching bolt.
  • Loosen upper caliper attaching bolt, then lift caliper and remove springs and pads. Do not depress brake pedal when calipe...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> 850 -> 940 & 960 -> Component Fault Tracing
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Component Fault Tracing

850

Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.

  • Visually inspect terminals as follows:
    • Whenever a connector is disconnected for measurements or checks, terminals should be visually inspected.
    • Check for oxidation affecting contact in terminals.
    • Check terminal pins and ensure copper conductor makes good contact with pin.
  • Check for breaks in the circuit as follows:
    • An open circuit is indicated by the loss of a function. Worn wiring or terminals which have come loose are common causes of faults.
    • Disconnect connector...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description
Vehicle: 1996 Volvo 960 2.9 L6 GAS

The function of hydraulic brake system is to transmit pressure from the master cylinder to caliper pistons. The system will operate properly if fluid is tight and brake fluid cannot be compressed. Normally, brake fluid cannot be compressed. If however the fluid overheats sufficiently it can partially change to a vapor form. Vapor can be compressed and since the master cylinder has a specific volume with which to build up pressure, the compression of vapor can result in excess brake pedal travel before the system has time to develop adequate braking pressure.

Brake fluid is h...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 1996 Volvo 960 2.9 L6 GAS

[[table data]]

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> Front -> Rear
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

  • Remove retaining spring from caliper.
  • Remove mounting bolts, then the caliper. Hang caliper from a steel wire as not to damage brake hose.
  • Remove caliper mounting bracket.
  • Remove rotor locating pins, then the rotor.
  • Reverse procedure to install. Tighten locating pin and caliper mounting bracket bolts to specifications.

Rear

  • Press out split pins with a .12 (3mm) mandrel, the remove retaining spri...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Master Cylinder

  • Place a cover over the fender to protect paint from brake fluid.
  • Disconnect brake lines and cap openings.
  • Remove retaining nuts, then the master cylinder.
  • Reverse procedure to install. Bleed master cylinder prior to installation.

Regulating Valve

The regulating valve must be replaced as an assembly.

  • Disconnect brake pipe from valve, replace unions if necessary...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 1994 Volvo 960 Door Handle, Front Or Rear, Driver Side1994 Volvo 960 Door Handle, Front Or Rear, Driver Side, Without keyhole; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$17.10

Click here to view more details1994 Volvo 960 Door Handle, Front Or Rear, Driver Side, AutoTrust Gold products are guaranteed to meet or exceed the original manufacturer's standards and quality; <b>Backed by a 5-year limited warranty</b>; If the part breaks or is damaged - even if you are involved in a wreck or accident - anytime within 5 years from purchase, simply cover shipping and handling and we will send you a new part..

Source: Auto Body Parts Store

$21.97

Click here to view more details1997 Volvo 960 15" x 6" Steel Wheel, Steel Wheel; 15 X 6; 10 Holes; 5 Lug; 108MM BP; Ident 2150509; Black, , .

Source: Wheels / Rims, Mirrors & Lights Store

$45.45

Click here to view more details1997 Volvo 960 L6, 2.9 L, 2917 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

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Click here to view more details1995 Volvo 960 Used A/C Compressor, 2.9, AUTO, RWD, Very Good.

Source: Used Auto Parts Store

$145.00

Click here to view more details1996 Volvo 960 Used Air Flow Meter/Sensor, 2.9, AUTO, RWD, Very Good.

Source: Used Auto Parts Store

$85.00
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