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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Volvo 960 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1996 Volvo 960 automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> Front -> Rear
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

  • Remove retaining spring from caliper.
  • Remove mounting bolts, then the caliper. Hang caliper from a steel wire as not to damage brake hose.
  • Remove caliper mounting bracket.
  • Remove rotor locating pins, then the rotor.
  • Reverse procedure to install. Tighten locating pin and caliper mounting bracket bolts to specifications.

Rear

  • Press out split pins with a .12 (3mm) mandrel, the remove retaining spri...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> 850 -> 940 & 960 -> Front -> Rear
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

850
  • Raise and support vehicle, then remove wheel.
  • Carefully remove retaining spring, Fig. , then the protective caps from guide pin bolts.
  • Remove guide pin bolts using a 7 mm Allen key, then the caliper. Suspend caliper from front spring with wire.
  • Remove brake pads.
  • Reverse procedure to install. Tighten fasteners to specifications.
940 & 960
  • Raise vehicle and remove wheels.
  • Using a 17 mm wrench, hold caliper guide pin and remove lower caliper attaching bolt.
  • Loosen upper caliper attaching bolt, then lift caliper and remove springs and pads. Do not depress brake pedal when calipe...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Check Valve, Replace -> Power Brake Booster, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Power Brake Booster, Replace

  • Remove master cylinder, then disconnect vacuum hose from power brake unit.
  • Disconnect link arm from brake pedal, then remove bracket with clutch pedal stop.
  • Remove nuts attaching power brake unit to dash panel.
  • Pull power brake unit forward, then disconnect fork from link arm and remove brake unit.

Check Val...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Master Cylinder

  • Place a cover over the fender to protect paint from brake fluid.
  • Disconnect brake lines and cap openings.
  • Remove retaining nuts, then the master cylinder.
  • Reverse procedure to install. Bleed master cylinder prior to installation.

Regulating Valve

The regulating valve must be replaced as an assembly.

  • Disconnect brake pipe from valve, replace unions if necessary...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> 850 -> 940 & 960
Vehicle: 1996 Volvo 960 2.9 L6 GAS

850

  • Turn ignition switch to Off position, then raise and support vehicle.
  • Clean area around brake fluid reservoir cap, then remove cap.
  • Connect bleeding unit to brake fluid reservoir. Follow manufacturer's instruction for connecting and operating bleeding unit.
  • Depress brake pedal several times to remove any air bubbles from clutch master cylinder.
  • Remove dust cap from bleed nipple on one of the rear wheels and connect hose from overflow bottle.
  • Open bleed nipple, then close and tighten nipple when no further air bubbles can be seen in fluid flowing out. Remove hose and replace dus...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> 850 -> 940 & 960 -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Parking Brake Shoes, Replace

  • Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
  • Raise and support vehicle, then remove rear wheels.
  • Remove caliper.
  • Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be necessary to work through holes in axle shaft flange to gain access to springs.
  • Before assembly, apply a thin layer of heat resistant graphite grease, or equivalent, on brake shoe sliding surface.
  • ...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 1994 Volvo 960 Parking Light, Driver Side1994 Volvo 960 Parking Light, Driver Side, Bulbs not included; Without fog light; DOT and SAE approved; A high quality, direct fit OE replacement park light; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$35.42

Click here to view more details about 1997 Volvo 960 Antenna1997 Volvo 960 Antenna, 1-section mast; 2100 mm cable; 370 mm extension; Electronically amplified; A high quality universal windscreen mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$13.46

Click here to view more details about 1994 Volvo 960 16" x 6.5" Alloy Wheel1994 Volvo 960 16" x 6.5" Alloy Wheel, Alloy Wheel; 16 X 6.5; 5 Spokes; 5 Lug; 108MM BP; Called Hydra; Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$117.50

Click here to view more details1997 Volvo 960 L6, 2.9 L, 2917 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

Ad Hoc

Click here to view more details1995 Volvo 960 Used Ignition Switch W/Key, Without key, Very Good.

Source: Used Auto Parts Store

$61.00

Click here to view more details1995 Volvo 960 Used Cooling Fan Assembly, Fan Assm, Very Good.

Source: Used Auto Parts Store

$120.00
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