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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Volvo 960 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1996 Volvo 960 automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> 850 -> 940 & 960 -> Front -> Rear -> Removal & Overhaul
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

Removal & Overhaul
850
  • Raise and support vehicle, then remove wheel.
  • Clean caliper, then remove dust cap from bleed nipple and open nipple.
  • Lock brake pedal in its lowest position using a pedal jack. Collect any brake fluid spillage.
  • Loosen brake hose 1/2 turn, then remove brake pads as previously described.
  • Disconnect caliper from brake hose, then drain remaining brake fluid.
  • Place a wooden block in front of piston, then blow out piston using compressed air.
  • Remove dust boot, then the sealing ring using a weatherstrip tool.
  • Remove rubber sleeves and bleed nipple.
  • Clean components in...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 850 -> 940 & 960 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Code Table -> F. Intermittent Faults -> G. Diagnostic Trouble Code (DTC) Table -> H. Test Drive -> Intermittent Faults -> J. Diagnostic Trouble Code (DTC)/Diagnosis Table -> K. Symptoms/Diagnosis Table -> L. Mechanical Components, Fault Tracing -> Less Volvo Diagnostic Key -> MA. Diagnostic Trouble Codes (DTC), Wheel Sensors -> MB. Diagnostic Trouble Code (DTC) 1-4-1 -> MC. Diagnostic Trouble Code (DTC) 1-4-2 -> MD. Diagnostic Trouble Code (DTC) 1-4-4 -> ME. Diagnostic Trouble Codes (DTC), Valves -> MF. Diagnostic Trouble Code (DTC) 4-2-4 -> MG. Diagnostic Trouble Code (DTC) 4-4-1 -> MH. Diagnostic Trouble Code (DTC) 4-4-3 -> MJ. Diagnostic Trouble Code (DTC) 4-4-4 -> NA. ABS-Warning Indicator Does Not Light -> NB. ABS-Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NC. TRACS Warning Indicator Does Not Light -> ND. TRACS Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NE. Brake Warning Indicator Does Not Light -> NF. Brake Warning Indicator Does Not Go Out -> NG. Diagnostic Trouble Codes (DTC) Cannot Be Read -> NH. Poor Braking -> NJ. Both Front Wheels Are Wholly Or Partially Locked -> NK. No TRACS Function -> P. Signal Description, Control Module -> Reading Diagnostic Trouble Codes -> Wiring Diagrams -> With Volvo Diagnostic Key
Vehicle: 1996 Volvo 960 2.9 L6 GAS

The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.

If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.

Accessing Diagnostic Trouble Codes

850
Less Volvo Diagnostic Key
  • Connect diagnostic lead to position 3 on diagnostic output A, Figs. and ,...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Master Cylinder

  • Place a cover over the fender to protect paint from brake fluid.
  • Disconnect brake lines and cap openings.
  • Remove retaining nuts, then the master cylinder.
  • Reverse procedure to install. Bleed master cylinder prior to installation.

Regulating Valve

The regulating valve must be replaced as an assembly.

  • Disconnect brake pipe from valve, replace unions if necessary...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Description
Vehicle: 1996 Volvo 960 2.9 L6 GAS

The Anti-Lock Brake System (ABS) uses a control unit, hydraulic modulator, transient surge protector, front speed sensors and a speedometer sensor to control wheel lock-up. The control unit receives vehicle speed, wheel speed and wheel acceleration information from the sensors, then sends the information to the hydraulic modulator. The hydraulic modulator uses this information to ensure correct hydraulic pr...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> 850 -> 940 & 960 -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Parking Brake Shoes, Replace

  • Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
  • Raise and support vehicle, then remove rear wheels.
  • Remove caliper.
  • Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be necessary to work through holes in axle shaft flange to gain access to springs.
  • Before assembly, apply a thin layer of heat resistant graphite grease, or equivalent, on brake shoe sliding surface.
  • ...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Check Valve, Replace -> Power Brake Booster, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Power Brake Booster, Replace

  • Remove master cylinder, then disconnect vacuum hose from power brake unit.
  • Disconnect link arm from brake pedal, then remove bracket with clutch pedal stop.
  • Remove nuts attaching power brake unit to dash panel.
  • Pull power brake unit forward, then disconnect fork from link arm and remove brake unit.

Check Val...

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Click here to view more details about 1997 Volvo 960 Mirror, Driver Side1997 Volvo 960 Mirror, Driver Side, Manual folding; Corner mount type; A high quality, direct fit OE replacement mirror; Backed by 2-year Kool Vue limited warranty..

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