1996 Volvo 960 Brake Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Volvo 960 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1996 Volvo 960 automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Check Valve, Replace -> Power Brake Booster, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Power Brake Booster, Replace

  • Remove master cylinder, then disconnect vacuum hose from power brake unit.
  • Disconnect link arm from brake pedal, then remove bracket with clutch pedal stop.
  • Remove nuts attaching power brake unit to dash panel.
  • Pull power brake unit forward, then disconnect fork from link arm and remove brake unit.

Check Val...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> 850 -> 940 & 960 -> Front -> Rear
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

850
  • Raise and support vehicle, then remove wheel.
  • Carefully remove retaining spring, Fig. , then the protective caps from guide pin bolts.
  • Remove guide pin bolts using a 7 mm Allen key, then the caliper. Suspend caliper from front spring with wire.
  • Remove brake pads.
  • Reverse procedure to install. Tighten fasteners to specifications.
940 & 960
  • Raise vehicle and remove wheels.
  • Using a 17 mm wrench, hold caliper guide pin and remove lower caliper attaching bolt.
  • Loosen upper caliper attaching bolt, then lift caliper and remove springs and pads. Do not depress brake pedal when calipe...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 1995 -> 1996-97 -> 850 -> 940 & 960 -> Brake System Bleed -> Component Replacement -> Control Module -> Front Sensor -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Brake System Bleed

850
  • Turn ignition switch to Off position, then raise and support vehicle.
  • Clean area around brake fluid reservoir cap, then remove cap.
  • Connect bleeding unit to brake fluid reservoir. Follow manufacturer's instruction for connecting and operating bleeding unit.
  • Depress brake pedal several times to remove any air bubbles from clutch master cylinder.
  • Remove dust cap from bleed nipple on one of the rear wheels and connect hose from overflow bottle.
  • Open bleed nipple, then close and tighten nipple when no further air bubbles can be seen in fluid flowing out. Remove hose a...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Master Cylinder

  • Place a cover over the fender to protect paint from brake fluid.
  • Disconnect brake lines and cap openings.
  • Remove retaining nuts, then the master cylinder.
  • Reverse procedure to install. Bleed master cylinder prior to installation.

Regulating Valve

The regulating valve must be replaced as an assembly.

  • Disconnect brake pipe from valve, replace unions if necessary...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Description
Vehicle: 1996 Volvo 960 2.9 L6 GAS

The Anti-Lock Brake System (ABS) uses a control unit, hydraulic modulator, transient surge protector, front speed sensors and a speedometer sensor to control wheel lock-up. The control unit receives vehicle speed, wheel speed and wheel acceleration information from the sensors, then sends the information to the hydraulic modulator. The hydraulic modulator uses this information to ensure correct hydraulic pr...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> 850 -> 940 & 960 -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Parking Brake Shoes, Replace

  • Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
  • Raise and support vehicle, then remove rear wheels.
  • Remove caliper.
  • Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be necessary to work through holes in axle shaft flange to gain access to springs.
  • Before assembly, apply a thin layer of heat resistant graphite grease, or equivalent, on brake shoe sliding surface.
  • ...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

Click here to view more details1997 Volvo 960 Brake Disc, Front.

Source: Auto Body Parts Store

$71.48

Click here to view more details about 1997 Volvo 960 Antenna1997 Volvo 960 Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$5.62

Click here to view more details about 1994 Volvo 960 16" x 6.5" Alloy Wheel1994 Volvo 960 16" x 6.5" Alloy Wheel, Alloy Wheel; 16 X 6.5; 5 Spokes; 5 Lug; 108MM BP; Called Hydra; Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$117.50

Click here to view more details1997 Volvo 960 L6, 2.9 L, 2917 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

Ad Hoc

Click here to view more details1995 Volvo 960 Used Bumper Bar, Rear, 4DR, Green, BASE Without foam, Sedan, Very Good.

Source: Used Auto Parts Store

$91.00

Click here to view more details1995 Volvo 960 Used Bumper Bar, Front, W/ FOAM, Very Good.

Source: Used Auto Parts Store

$116.00
More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1996 Volvo 960 vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find