1996 Volvo 960 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 1995 -> 1996-97 -> 850 -> 940 & 960 -> Brake System Bleed -> Component Replacement -> Control Module -> Front Sensor -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Brake System Bleed

850
  • Turn ignition switch to Off position, then raise and support vehicle.
  • Clean area around brake fluid reservoir cap, then remove cap.
  • Connect bleeding unit to brake fluid reservoir. Follow manufacturer's instruction for connecting and operating bleeding unit.
  • Depress brake pedal several times to remove any air bubbles from clutch master cylinder.
  • Remove dust cap from bleed nipple on one of the rear wheels and connect hose from overflow bottle.
  • Open bleed nipple, then close and tighten nipple when no further air bubbles can be seen in fluid flowing out. Remove hose a...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> 850 -> 940 & 960 -> Front -> Rear -> Removal & Overhaul
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

Removal & Overhaul
850
  • Raise and support vehicle, then remove wheel.
  • Clean caliper, then remove dust cap from bleed nipple and open nipple.
  • Lock brake pedal in its lowest position using a pedal jack. Collect any brake fluid spillage.
  • Loosen brake hose 1/2 turn, then remove brake pads as previously described.
  • Disconnect caliper from brake hose, then drain remaining brake fluid.
  • Place a wooden block in front of piston, then blow out piston using compressed air.
  • Remove dust boot, then the sealing ring using a weatherstrip tool.
  • Remove rubber sleeves and bleed nipple.
  • Clean components in...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> 850 -> 940 & 960
Vehicle: 1996 Volvo 960 2.9 L6 GAS

850

  • Turn ignition switch to Off position, then raise and support vehicle.
  • Clean area around brake fluid reservoir cap, then remove cap.
  • Connect bleeding unit to brake fluid reservoir. Follow manufacturer's instruction for connecting and operating bleeding unit.
  • Depress brake pedal several times to remove any air bubbles from clutch master cylinder.
  • Remove dust cap from bleed nipple on one of the rear wheels and connect hose from overflow bottle.
  • Open bleed nipple, then close and tighten nipple when no further air bubbles can be seen in fluid flowing out. Remove hose and replace dus...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 850 -> 940 & 960 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Code Table -> F. Intermittent Faults -> G. Diagnostic Trouble Code (DTC) Table -> H. Test Drive -> Intermittent Faults -> J. Diagnostic Trouble Code (DTC)/Diagnosis Table -> K. Symptoms/Diagnosis Table -> L. Mechanical Components, Fault Tracing -> Less Volvo Diagnostic Key -> MA. Diagnostic Trouble Codes (DTC), Wheel Sensors -> MB. Diagnostic Trouble Code (DTC) 1-4-1 -> MC. Diagnostic Trouble Code (DTC) 1-4-2 -> MD. Diagnostic Trouble Code (DTC) 1-4-4 -> ME. Diagnostic Trouble Codes (DTC), Valves -> MF. Diagnostic Trouble Code (DTC) 4-2-4 -> MG. Diagnostic Trouble Code (DTC) 4-4-1 -> MH. Diagnostic Trouble Code (DTC) 4-4-3 -> MJ. Diagnostic Trouble Code (DTC) 4-4-4 -> NA. ABS-Warning Indicator Does Not Light -> NB. ABS-Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NC. TRACS Warning Indicator Does Not Light -> ND. TRACS Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NE. Brake Warning Indicator Does Not Light -> NF. Brake Warning Indicator Does Not Go Out -> NG. Diagnostic Trouble Codes (DTC) Cannot Be Read -> NH. Poor Braking -> NJ. Both Front Wheels Are Wholly Or Partially Locked -> NK. No TRACS Function -> P. Signal Description, Control Module -> Reading Diagnostic Trouble Codes -> Wiring Diagrams -> With Volvo Diagnostic Key
Vehicle: 1996 Volvo 960 2.9 L6 GAS

The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.

If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.

Accessing Diagnostic Trouble Codes

850
Less Volvo Diagnostic Key
  • Connect diagnostic lead to position 3 on diagnostic output A, Figs. and ,...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> 850 -> 940 & 960 -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Parking Brake Shoes, Replace

  • Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
  • Raise and support vehicle, then remove rear wheels.
  • Remove caliper.
  • Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be necessary to work through holes in axle shaft flange to gain access to springs.
  • Before assembly, apply a thin layer of heat resistant graphite grease, or equivalent, on brake shoe sliding surface.
  • ...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Precautions -> Battery Ground Cable -> Microprocessor Radios
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Microprocessor Radios

On models equipped with microprocessor radios, always switch radio off before disconnecting or connecting batt...

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