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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Volvo 960 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1996 Volvo 960 automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 1995 -> 1996-97 -> 850 -> 940 & 960 -> Brake System Bleed -> Component Replacement -> Control Module -> Front Sensor -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Brake System Bleed

850
  • Turn ignition switch to Off position, then raise and support vehicle.
  • Clean area around brake fluid reservoir cap, then remove cap.
  • Connect bleeding unit to brake fluid reservoir. Follow manufacturer's instruction for connecting and operating bleeding unit.
  • Depress brake pedal several times to remove any air bubbles from clutch master cylinder.
  • Remove dust cap from bleed nipple on one of the rear wheels and connect hose from overflow bottle.
  • Open bleed nipple, then close and tighten nipple when no further air bubbles can be seen in fluid flowing out. Remove hose a...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description
Vehicle: 1996 Volvo 960 2.9 L6 GAS

The function of hydraulic brake system is to transmit pressure from the master cylinder to caliper pistons. The system will operate properly if fluid is tight and brake fluid cannot be compressed. Normally, brake fluid cannot be compressed. If however the fluid overheats sufficiently it can partially change to a vapor form. Vapor can be compressed and since the master cylinder has a specific volume with which to build up pressure, the compression of vapor can result in excess brake pedal travel before the system has time to develop adequate braking pressure.

Brake fluid is h...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> Front -> Rear
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

  • Remove retaining spring from caliper.
  • Remove mounting bolts, then the caliper. Hang caliper from a steel wire as not to damage brake hose.
  • Remove caliper mounting bracket.
  • Remove rotor locating pins, then the rotor.
  • Reverse procedure to install. Tighten locating pin and caliper mounting bracket bolts to specifications.

Rear

  • Press out split pins with a .12 (3mm) mandrel, the remove retaining spri...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Check Valve, Replace -> Power Brake Booster, Replace
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Power Brake Booster, Replace

  • Remove master cylinder, then disconnect vacuum hose from power brake unit.
  • Disconnect link arm from brake pedal, then remove bracket with clutch pedal stop.
  • Remove nuts attaching power brake unit to dash panel.
  • Pull power brake unit forward, then disconnect fork from link arm and remove brake unit.

Check Val...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder Overhaul
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Master Cylinder Overhaul

Disassemble
  • Remove reservoir from master cylinder.
  • Drain fluid from reservoir, then remove seals.
  • Remove circlip and withdraw pistons and return spring.
Cleaning & Inspection
  • Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
  • Clean all pistons parts and cylinder with methylated spirits.
  • Using compressed air, blow air into the equalizer and overflow holes.
  • Check master cylinder bore for scoring,...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Precautions -> Battery Ground Cable -> Microprocessor Radios
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Microprocessor Radios

On models equipped with microprocessor radios, always switch radio off before disconnecting or connecting batt...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details1997 Volvo 960 Mirror, Driver Side, Manual folding; Corner mount type; A high quality, direct fit OE replacement mirror; With 2 years limited Trustbuilt warranty..

Source: Auto Body Parts Store

$150.31

Click here to view more details about 1997 Volvo 960 Mirror, Passenger Side1997 Volvo 960 Mirror, Passenger Side, Manual folding; Corner mount type; A high quality, direct fit OE replacement mirror; Backed by 2-year Kool Vue limited warranty..

Source: Auto Body Parts Store

$109.86

Click here to view more details about 1997 Volvo 960 Head Lamp Assembly, Passenger Side1997 Volvo 960 Head Lamp Assembly, Passenger Side, HEAD LAMP ASSEMBLY, RH , , .

Source: Wheels / Rims, Mirrors & Lights Store

$191.12

Click here to view more details1997 Volvo 960 L6, 2.9 L, 2917 CC Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

Source: Rebuilt Engines Store

Ad Hoc

Click here to view more details1992 Volvo 960 Used Wiper Motor Rear, Very Good.

Source: Used Auto Parts Store

$86.00

Click here to view more details1996 Volvo 960 Used Air Flow Meter/Sensor, 2.9, AUTO, RWD, Very Good.

Source: Used Auto Parts Store

$85.00
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