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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Volvo 960 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1996 Volvo 960 automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description
Vehicle: 1996 Volvo 960 2.9 L6 GAS

The function of hydraulic brake system is to transmit pressure from the master cylinder to caliper pistons. The system will operate properly if fluid is tight and brake fluid cannot be compressed. Normally, brake fluid cannot be compressed. If however the fluid overheats sufficiently it can partially change to a vapor form. Vapor can be compressed and since the master cylinder has a specific volume with which to build up pressure, the compression of vapor can result in excess brake pedal travel before the system has time to develop adequate braking pressure.

Brake fluid is h...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Rotor Replacement -> Front -> Rear
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

  • Remove retaining spring from caliper.
  • Remove mounting bolts, then the caliper. Hang caliper from a steel wire as not to damage brake hose.
  • Remove caliper mounting bracket.
  • Remove rotor locating pins, then the rotor.
  • Reverse procedure to install. Tighten locating pin and caliper mounting bracket bolts to specifications.

Rear

  • Press out split pins with a .12 (3mm) mandrel, the remove retaining spri...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> 850 -> 940 & 960 -> Front -> Rear
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

850
  • Raise and support vehicle, then remove wheel.
  • Carefully remove retaining spring, Fig. , then the protective caps from guide pin bolts.
  • Remove guide pin bolts using a 7 mm Allen key, then the caliper. Suspend caliper from front spring with wire.
  • Remove brake pads.
  • Reverse procedure to install. Tighten fasteners to specifications.
940 & 960
  • Raise vehicle and remove wheels.
  • Using a 17 mm wrench, hold caliper guide pin and remove lower caliper attaching bolt.
  • Loosen upper caliper attaching bolt, then lift caliper and remove springs and pads. Do not depress brake pedal when calipe...

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BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> 850 -> 940 & 960 -> Front -> Rear -> Removal & Overhaul
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Front

Removal & Overhaul
850
  • Raise and support vehicle, then remove wheel.
  • Clean caliper, then remove dust cap from bleed nipple and open nipple.
  • Lock brake pedal in its lowest position using a pedal jack. Collect any brake fluid spillage.
  • Loosen brake hose 1/2 turn, then remove brake pads as previously described.
  • Disconnect caliper from brake hose, then drain remaining brake fluid.
  • Place a wooden block in front of piston, then blow out piston using compressed air.
  • Remove dust boot, then the sealing ring using a weatherstrip tool.
  • Remove rubber sleeves and bleed nipple.
  • Clean components in...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 850 -> 940 & 960 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Code Table -> F. Intermittent Faults -> G. Diagnostic Trouble Code (DTC) Table -> H. Test Drive -> Intermittent Faults -> J. Diagnostic Trouble Code (DTC)/Diagnosis Table -> K. Symptoms/Diagnosis Table -> L. Mechanical Components, Fault Tracing -> Less Volvo Diagnostic Key -> MA. Diagnostic Trouble Codes (DTC), Wheel Sensors -> MB. Diagnostic Trouble Code (DTC) 1-4-1 -> MC. Diagnostic Trouble Code (DTC) 1-4-2 -> MD. Diagnostic Trouble Code (DTC) 1-4-4 -> ME. Diagnostic Trouble Codes (DTC), Valves -> MF. Diagnostic Trouble Code (DTC) 4-2-4 -> MG. Diagnostic Trouble Code (DTC) 4-4-1 -> MH. Diagnostic Trouble Code (DTC) 4-4-3 -> MJ. Diagnostic Trouble Code (DTC) 4-4-4 -> NA. ABS-Warning Indicator Does Not Light -> NB. ABS-Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NC. TRACS Warning Indicator Does Not Light -> ND. TRACS Warning Indicator Lit, No Diagnostic Trouble Codes (DTC) Displayed -> NE. Brake Warning Indicator Does Not Light -> NF. Brake Warning Indicator Does Not Go Out -> NG. Diagnostic Trouble Codes (DTC) Cannot Be Read -> NH. Poor Braking -> NJ. Both Front Wheels Are Wholly Or Partially Locked -> NK. No TRACS Function -> P. Signal Description, Control Module -> Reading Diagnostic Trouble Codes -> Wiring Diagrams -> With Volvo Diagnostic Key
Vehicle: 1996 Volvo 960 2.9 L6 GAS

The control unit contains a monitoring circuit to detect any internal faults in the control unit and any electrical faults in the sensors, hydraulic modulator or signaling system.

If a fault occurs, the control unit disengages the ABS and illuminates a warning light. When the warning light comes on, a complete fault tracing procedure should be followed. The fault tracing procedure assumes that the standard braking system is fully operational.

Accessing Diagnostic Trouble Codes

850
Less Volvo Diagnostic Key
  • Connect diagnostic lead to position 3 on diagnostic output A, Figs. and ,...

CLICK HERE TO GET FULL ACCESS TO 1996 Volvo 960 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Volvo 960 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Volvo 960 cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> 850 -> 940 & 960 -> Component Fault Tracing
Vehicle: 1996 Volvo 960 2.9 L6 GAS

Component Fault Tracing

850

Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.

  • Visually inspect terminals as follows:
    • Whenever a connector is disconnected for measurements or checks, terminals should be visually inspected.
    • Check for oxidation affecting contact in terminals.
    • Check terminal pins and ensure copper conductor makes good contact with pin.
  • Check for breaks in the circuit as follows:
    • An open circuit is indicated by the loss of a function. Worn wiring or terminals which have come loose are common causes of faults.
    • Disconnect connector...

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Click here to view more details1994 Volvo 960 Door Handle, Front Or Rear, Driver Side, AutoTrust Gold products are guaranteed to meet or exceed the original manufacturer's standards and quality; <b>Backed by a 5-year limited warranty</b>; If the part breaks or is damaged - even if you are involved in a wreck or accident - anytime within 5 years from purchase, simply cover shipping and handling and we will send you a new part..

Source: Auto Body Parts Store

$21.97

Click here to view more details about 1994 Volvo 960 Parking Light, Driver Side1994 Volvo 960 Parking Light, Driver Side, Bulbs not included; Without fog light; DOT and SAE approved; A high quality, direct fit OE replacement park light; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$35.42

Click here to view more details about 1997 Volvo 960 16" x 6.5" Alloy Wheel1997 Volvo 960 16" x 6.5" Alloy Wheel, Alloy Wheel; 16 X 6.5; 7 Slots; 5 Lug; 108MM BP; Called Mercurius; Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$137.50

Click here to view more details1997 Volvo 960 L6, 2.9 L, 2917 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

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Click here to view more details1995 Volvo 960 Used A/C Compressor, 2.9, AUTO, RWD, Very Good.

Source: Used Auto Parts Store

$145.00

Click here to view more details1996 Volvo 960 Used Engine Computer, Driver Side, Electronic Control Module; (under dash), Very Good.

Source: Used Auto Parts Store

$186.00
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