1996 Chevrolet S10 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1996 Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Chevrolet S10 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet S10 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1996 Chevrolet S10 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

General Service Domestic Vehicles -> 1996-97 -> Exercise System
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

An important fact most car owners ignore is that the A/C system must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.

Checking out the system for the effects of disuse before the onset of summer is one of the most important asp...

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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

  • Disconnect battery ground cable.
  • Unlock steering column, then raise and support vehicle.
  • Remove wheel assembly, then axle nut and washer.
  • Support lower control arm, then remove lower shock absorber nut and bolt.
  • Scribe all revolving driveshaft components in relation to connecting component to ensure correct balance upon assembly.
  • Insert drift through opening in top of caliper into rotor cooler vanes to keep axle ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Alternator, Replace
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Remove alternator mounting bolts.
  • Remove output terminal nut.
  • Disconnect electrical connector.
  • Remove alternator from vehicle.
  • Reverse procedure to install, noting t...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from coolant pump inlet.
  • Remove radiator outlet hose from coolant pump inlet and from vehicle.
  • Reverse pro...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet S10 Pickup 4.3 V6 GAS

  • Remove belt tensioner pulley retaining bolt...

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COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

Component location diagrams for most 1996 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.

Rear Body Wiring Diagram for 1996 Chevrolet S10 Pickup  4.3 V6 GASRear Body Wiring Diagram for 1996 Chevrolet S10 Pickup 4.3 V6 GAS

Components on diagram:
  • Connector C-402
  • Connector C-403
  • Splice S-400
  • Splice S-401
  • Splice S-402
  • Rear Lamp Wiring Diagram for 1996 Chevrolet S10 Pickup  4.3 V6 GASRear Lamp Wiring Diagram for 1996 Chevrolet S10 Pickup 4.3 V6 GAS

    Components on diagram:
  • LH Side Marker Lamp
  • RH Side Marker Lamp
  • LH Backup Lamp
  • RH Backup Lamp
  • LH Tail Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most 1996 Chevrolet S10 Pickup cars and light trucks sold in the U.S.

    1996 Chevrolet S10 Pickup  2.2 L4 GAS Wiring Diagram1996 Chevrolet S10 Pickup 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Park Brake Warning Switch
  • Endgate Lock Switch
  • Endgate Window Release Switch
  • Park/Neutral Position And Backup Lamp Switch
  • LH Front Door Lock Actuator
  • 1996 Chevrolet S10 Pickup  4.3 V6 GAS Wiring Diagram1996 Chevrolet S10 Pickup 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • LH Door Lock And Side Window Switch
  • RH Door Lock And Side Window Switch
  • LH Front Side Window Regulator Switch
  • RH Front Side Window Regulator Switch
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

    OEM TSB listings for most 1996 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1996 Chevrolet S10 Pickup 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet S10 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet S10 Pickup SPECIFICATIONS DATA!

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